The hydrothermal synthesis of zeolites: history and development from the earliest days to the present time

Mesoscale Reorganization of the Depolymerized Aluminosilicate into Single-Crystalline Hierarchical Zeolite

Controllable synthesis of hierarchical zeolites from natural aluminosilicate minerals is considered an efficient and eco-friendly approach for the production of high-performance zeolites, but its synthesis mechanism is still obscure. Herein, we take the synthesis of a single-crystalline hierarchical NaA zeolite using submolten salt depolymerized kaolin (SMS-K) as the sole source of silicon and aluminum via a mesoscale reorganization strategy as an example to elucidate the reorganization process. Comprehensive morphological and structural analyses reveal that sodium-rich voids in SMS-K facilitate concurrent assembly both within the interior and at the interface of the amorphous gel, leading to the formation of numerous nanoparticles with short-range order which assemble into single-crystal nanocube NaA zeolites with intracrystalline mesopores. By harnessing confinement effects, SMS-K modulates the growth of nanoparticle sizes and enhances the intimate interconnection of nanocubes, thereby yielding NaA zeolite aggregates that exhibit hierarchical porosity, encompassing micro-, meso-, and macropores. This study offers the potential for designing and precisely controlling the fabrication of hierarchical zeolites derived from natural minerals.

Stable Silica-Based Zeolites with Three-Dimensional Systems of Extra-Large Pores

Zeolites are microporous crystalline materials that find a very wide range of applications, which, however, are limited by the size and dimensionality of their pores. Stable silica zeolites with a three-dimensional (3D) system of extra-large pores (ELP, i.e., pores with minimum windows along the diffusion path consisting of more than 12 SiO4/2 tetrahedra, 12R) are in demand for processing larger molecules than zeolites can currently handle. However, they have challenged worldwide synthetic capabilities for more than eight decades. In this review we first present a brief history of the discovery of ELP zeolites. Next, we show that earlier successes of zeolites with 3D ELP were not actually zeolites, but rather interrupted structures with, in addition, a composition that severely detracted from their stability. Finally, we present three new fully connected stable silica-based 3D ELP zeolites ZEO-1, ZEO-3 and ZEO-5, discuss their preparation methods and stability as well as the clear advantage of their increased porosity in catalysis and adsorption processes involving large molecules. We will discuss peculiar characteristics of their preparation and present two new reaction types giving rise to zeolites (1D-to-3D topotactic condensation and interchain expansion), highlighting how new synthesis methods can provide materials that would otherwise be unfeasible.

Aluminosilicate and zeolitic materials synthesis using alum sludge from water treatment plants: Challenges and perspectives

Alum sludge (AS) is a by-product generated from drinking water treatment and produced in large amounts around the world. Its chemical composition makes this waste an emerging alternative source of silicon and aluminum for aluminosilicates or zeolite material production, which can add value to residues and contribute to the circular economy process on a global scale. In this sense, and considering the scarcity of information about AS, this review shows data collection about AS in different countries, including generation, chemical composition, and disposal information. The reuse of AS is discussed based on circular economy and the environmental gains derived from such approaches are highlighted, including the possibility of utilization with other residues (e.g., ash, bioproducts, etc). Moreover, this review shows and discusses the benefits and challenges of AS reuse in the synthesis process and how it can be a sustainable raw material for aluminosilicates and zeolite synthesis. The most common conditions (conventional or non-conventional) in zeolite synthesis from AS are mentioned and advantages, limitations and trends are discussed. The discussions and data presented can improve the AS management and reuse legislations, which certainly will collaborate with sustainable AS use and circular economy processes.

Assessment of acid catalytic properties of ferrosilicate MFI zeolite by methanol-to-hydrocarbon conversion

Four representative synthetic methods were employed to prepare Fe-containing siliceous MFI zeolites. The obtained Fe-MFI zeolites exhibited markedly different catalytic performances in the methanol-to-hydrocarbon (MTH) conversion reaction depending on the type of Fe incorporation within the siliceous framework. The catalytically active Brønsted acid sites were analyzed using pyridine adsorption experiments combined with Fourier transform infrared spectroscopy, providing characteristic signal intensities according to the acid-base interactions. Based on the MTH conversion results and acidity analyses, a suitable synthetic method was identified for the incorporation of Fe within the MFI zeolite framework. However, compared to other catalytic reactions, structural analyses by transmission electron microscopy, ultraviolet-visible spectroscopy, and X-ray absorption spectroscopy were much less conclusive.

Porous liquids: a novel porous medium for efficient carbon dioxide capture

Porous liquids (PLs) are the combination of porous solid material and flowing liquid, which provides alternative options to solve difficulties in the development of porous solids. With the booming development of PLs since 2015, plenty of syntheses and applications have been reported with a specific focus on gas adsorption. Given the lack of a comprehensive review, this paper reviews the application of PLs in CO2 capture. To start with, ground-breaking case studies are reviewed to help understand the progress of PLs research. Then, as a major part of this paper, studies of PLs for CO2 capture are reviewed separately. Moreover, five basic properties of porous liquids, including stability, viscosity, selectivity, porosity, capacity, and the influencing factors are systemically reviewed respectively. Furthermore, gas storage and release mechanisms in PLs are briefly outlined, and potential processing methods of PLs used for CO2 capture are discussed.

Conventional Hydrothermal Synthesis of MFI Zeolite in Methanol Solution

The synthesis of zeolites through more efficient, environmentally friendly, and cost-effective methods was deemed significant in both industrial applications and academic fields. Conventional hydrothermal synthesis strategies have encountered difficulties in producing pure silica MFI zeolite (silicalite-1) under amine-free conditions. This was primarily attributed to the competitive growth of quartz, keatite, or magadiite during the crystallization process. In this work, it was found that the lack of nucleation ability was an important reason for the poor crystallization stability of the methanol solution. Well-crystallized silicalite-1 zeolites with uniform particle sizes were achieved through the cooperative guidance of methanol and seed crystals. Large-scale experiments with silicalite-1 zeolite demonstrated good reproducibility. Combined with the TG-IR and N2 adsorption-desorption results, it was observed that, when an extremely small amount of seed (0.97 wt %) was introduced, methanol could play a role as a crystallization promoter in the hydrothermal synthesis system. Furthermore, a lower alkaline-to-silica ratio and water-to-silica ratio were conducive to the progression of the crystallization process. In summary, this work presented a hydrothermal synthesis strategy for the synthesis of silicalite-1 zeolite in a methanol solution without the need for a large amount of seeds and provided an effective pathway for the low-cost, large-scale production of silicalite-1 zeolite.

Learning a reactive potential for silica-water through uncertainty attribution

The reactivity of silicates in aqueous solution is relevant to various chemistries ranging from silicate minerals in geology, to the C-S-H phase in cement, nanoporous zeolite catalysts, or highly porous precipitated silica. While simulations of chemical reactions can provide insight at the molecular level, balancing accuracy and scale in reactive simulations in the condensed phase is a challenge. Here, we demonstrate how a machine-learning reactive interatomic potential trained on PaiNN architecture can accurately capture silicate-water reactivity. The model was trained on a dataset comprising 400,000 energies and forces of molecular clusters at the ωB97X-D3/def2-TZVP level. To ensure the robustness of the model, we introduce a general active learning strategy based on the attribution of the model uncertainty, that automatically isolates uncertain regions of bulk simulations to be calculated as small-sized clusters. The potential reproduces static and dynamic properties of liquid water and solid crystalline silicates, despite having been trained exclusively on cluster data. Furthermore, we utilize enhanced sampling simulations to recover the self-ionization reactivity of water accurately, and the acidity of silicate oligomers, and lastly study the silicate dimerization reaction in a water solution at neutral conditions and find that the reaction occurs through a flanking mechanism.

Construction of diverse hollow MFI zeolites through regulating the micropore filling agents

Constructing hollow structure into microporous zeolites can improve the accessibility of acid sites located at the inner part and the diffusion property. Hence, the development of an efficient synthesis strategy to acquire zeolites with tunable hollow structures and acidity has attracted much attention. In this work, an innovative tandem synthesis route was proposed to prepare MFI zeolites with diverse hollow structure while maintaining solid yields exceeding 90 %. The substitution of ethanol molecules, which previously occupied the micropores, with tetrapropylammonium cations was proved to be the key factor to construct hollow structure. And a crystallization-driven particle dissolution mechanism was proposed. The dimension of the hollow cavity, particle size, and Si/Al ratio can be flexibly regulated. Interestingly, hollow MFI samples featuring the common cavity structure, "eye-like" cavity structure, or double-cavity structure can be directly synthesized by controlling the dissolution of core parts. In the 1-butene catalytic cracking reactions, a much higher conversion of 67.2 % was acquired over hollow ZSM-5 compared with that over conventional ZSM-5 (35.8 %) after 64 h of reaction. This improvement can be attributed to the eightfold increase of diffusivity in hollow ZSM-5. This facile and efficient synthesis method endows accurate regulation of the hollow structure, which is meaningful for both fundamental research and industrial applications of hollow zeolites.

Construction of Hierarchical Films via Layer-by-Layer Assembly of Exfoliated Unilamellar Zeolite Nanosheets

Zeolites have been widely applied as versatile catalysts, sorbents, and ion exchangers with unique porous structures showing molecular sieving capability. In these years, it is reported that some layered zeolites can be delaminated into molecularly thin 2-dimensional (2D) nanosheets characterized by inherent porous structures and highly exposed active sites. In the present study, two types of zeolite nanosheets with distinct porous structures with MWW topology (denoted mww) and ferrierite-related structure (denoted bifer) are deposited on a substrate through the solution process via electrostatic self-assembly. Alternate deposition of zeolite nanosheets with polycation under optimized conditions allows the layer-by-layer growth of their multilayer films with a stacking distance of 2-3 nm. Furthermore, various hierarchical structures defined at the unit-cell dimensions can be constructed simply by conducting the deposition of mww and bifer nanosheets in a designed sequence. Adsorption of a dye, Rhodamine B, in these films, is examined to show that adsorption is dependent on constituent zeolite nanosheets and their assembled nanostructures. This work has provided fundamental advancements in the fabrication of artificial zeolite-related hierarchical structures, which may be extended to other zeolite nanosheets, broadening their functionalities, applications, and benefits.

Cascade reaction for bio-polyol synthesis from sunflower oil over a W/ZSM-5 zeolite catalyst for the fabrication of a bio-polyurethane-based porous biocomposite with high oil uptake

A W/ZSM-5 zeolite was successfully prepared by incorporating tungsten transition metal into a zeolite structure using a conventional impregnation method. The as-obtained W/ZSM-5 zeolite was characterized using several characterization techniques such as XRD, IR and SEM-EDS. The catalyst was then applied to a cascade, single-batch reaction to synthesize bio-polyol from sunflower oils using H2O2 in isopropanol solvent. The obtained results indicated that the W/ZSM-5 zeolite had high catalytic efficiency in the epoxidation of the double bond of vegetable oil and the epoxy ring opening reaction to form bio-polyol. The effect of different reaction conditions on bio-polyol synthesis, such as the dosage of the catalyst and reaction time, were investigated. Bio-polyol was obtained from sunflower oil with a hydroxyl number of 160 mg KOH per g and functionality of 2.9 OH groups per mol. The as-synthesized sunflower oil-based polyol was used to replace fossil-based polyol in the fabrication of a bio-polyurethane-based composite with high oil uptake capacity. The oil adsorption capacity of the porous polyurethane-corn stalk composite was relatively high, up to 15.07 g g-1. In comparison with neat polyurethane and lignocellulosic materials, the new porous bio-composite had higher oil uptake capacity.

GAM-7: an organic-inorganic hybrid layered aluminophosphate crystal formed by zeolite transformation

The interzeolite conversion (IZC) of metallo- and aluminophosphate zeolites was demonstrated using a non-cyclic secondary amine, diisopropylamine, as the organic structure-directing agent (OSDA). The IZC of AlPO4-5 with AFI topology could successfully produce an unknown highly crystalline phase, named GAM-7. In metallo-aluminophosphates (metal-AlPOs), SAPO-5 with a small amount of SiO2 was also interconverted to a single crystal GAM-7, designated as [Si]GAM-7. However, in other metal-AlPOs, the corresponding GAM-7 crystals were formed as either an intermediate or a mixture of plural crystals. Additionally, it was found that GAM-7 could also be obtained by hydrothermal synthesis (HTS), but not synthesized from a silico-aluminophosphate hydrogel, indicating that [Si]GAM-7 can be prepared by only the IZC technique. The obtained GAM-7 crystal was well-characterized to elucidate the framework structure, and this revealed that GAM-7 was a new organic-inorganic hybrid layered aluminophosphate having a terminal POH group in the corrugated layered sheets, and the OSDA molecule between the layers was robustly interacting with an acidic POH site by a hydrogen bond. Furthermore, we have performed the tracking of pH values during the transformation from AlPO4-5 into GAM-7 and have argued a reasonable consideration for the IZC process.

Fundamental properties and sustainable applications of the natural zeolite clinoptilolite

This review explores a set of sustainable applications of clinoptilolite, a natural zeolite abundant around the world in different localities. Thanks to its physico-chemical properties this material is extremely versatile for several applications, ranging from environmental catalysis and CO2 removal to industrial and agricultural wastewater purification, aquaculture, animal feeding, and food industry but also medical applications and energy storage systems. Due to the presence of cations in its framework, it is possible to tune the material's features making it suitable for adsorbing specific compounds. Thus, this review aims to provide insight into developing new technologies based on the use of this material that is sustainable, not harmful for humans and animals, naturally abundant, and above all cost-effective. Furthermore, it is intended to promote the use of natural materials in various areas with a view to sustainability and to reduce as far as possible the use of chemicals or other materials whose synthesis process can have a polluting effect on the environment.

Switching reactive oxygen species reactions derived from Mn-Pt anchored zeolite for selective catalytic ozonation

Rationally switching reactive oxygen species (ROS) reactions in advanced oxidation processes (AOPs) is urgently needed to improve the adaptability and efficiency for the engineering application. Herein we synthesized bimetallic Mn-Pt catalysts based on zeolite to realize the switching of ROS reactions in catalytic ozonation for sustainable degradation of organic pollutants from water. The ROS reactions switched from singlet oxygen (1O2, 71.01%) to radical-dominated (93.79%) pathway by simply introducing defects and changing Pt/Mn ratios. The oxygen vacancy induced by anchoring Mn-Pt species from zeolite external surface (MnPt/H-Beta) to internal framework (MnPt@Si-Beta) exposes more electron-rich Pt2+/Pt4+ redox sites, accelerating the decomposition of O3 to generate •OH via electron transfer and switching ROS reactions. The Mn site acted as a bridge plays a critical role in conducting electrons from organic pollutants to Pt sites, which solidly solves the electron loss of catalysts, facilitating the efficient degradation of pollutants. A 34.7-fold increase in phenol degradation compared with the non-catalytic ozonation and an excellent catalytic stability are achieved by MnPt@Si-Beta/O3. The 1O2-dominated ROS reaction originated from MnPt/H-Beta/O3 exhibits superior performances in anti-interference for Cl-, HCO3-, NO3-, and SO4-. This work establishes a novel strategy for switching ROS reactions to expand the targeted applications of O3 based AOPs for environmental remediation.

The Current Understanding of Mechanistic Pathways in Zeolite Crystallization

Zeolite catalysts and adsorbents have been an integral part of many commercial processes and are projected to play a significant role in emerging technologies to address the changing energy and environmental landscapes. The ability to rationally design zeolites with tailored properties relies on a fundamental understanding of crystallization pathways to strategically manipulate processes of nucleation and growth. The complexity of zeolite growth media engenders a diversity of crystallization mechanisms that can manifest at different synthesis stages. In this review, we discuss the current understanding of classical and nonclassical pathways associated with the formation of (alumino)silicate zeolites. We begin with a brief overview of zeolite history and seminal advancements, followed by a comprehensive discussion of different classes of zeolite precursors with respect to their methods of assembly and physicochemical properties. The following two sections provide detailed discussions of nucleation and growth pathways wherein we emphasize general trends and highlight specific observations for select zeolite framework types. We then close with conclusions and future outlook to summarize key hypotheses, current knowledge gaps, and potential opportunities to guide zeolite synthesis toward a more exact science.

Hexagonal Prismatic Siloxanes Functionalized with Organosilyl Groups as Building Blocks of Nanoporous Materials

Utilization of well-defined siloxane molecules allows for the construction of functional siloxane-based nanoporous materials based on the molecular design. Herein, a novel class of siloxane-based porous materials is synthesized via cross-linking of dimethylsilyl- and dimethylvinylsilyl-functionalized cage siloxanes with double-6-ring (D6R) geometry. Compared with the conventional double-4-ring cage siloxane, this study highlights the characteristics of D6R siloxanes as building blocks, demonstrating their high surface area and chemical stability. Furthermore, density functional theory calculations show their unique cation encapsulation ability.

Microwave Encounters Ionic Liquid: Synergistic Mechanism, Synthesis and Emerging Applications

Progress in microwave (MW) energy application technology has stimulated remarkable advances in manufacturing and high-quality applications of ionic liquids (ILs) that are generally used as novel media in chemical engineering. This Review focuses on an emerging technology via the combination of MW energy and the usage of ILs, termed microwave-assisted ionic liquid (MAIL) technology. In comparison to conventional routes that rely on heat transfer through media, the contactless and unique MW heating exploits the electromagnetic wave-ions interactions to deliver energy to IL molecules, accelerating the process of material synthesis, catalytic reactions, and so on. In addition to the inherent advantages of ILs, including outstanding solubility, and well-tuned thermophysical properties, MAIL technology has exhibited great potential in process intensification to meet the requirement of efficient, economic chemical production. Here we start with an introduction to principles of MW heating, highlighting fundamental mechanisms of MW induced process intensification based on ILs. Next, the synergies of MW energy and ILs employed in materials synthesis, as well as their merits, are documented. The emerging applications of MAIL technologies are summarized in the next sections, involving tumor therapy, organic catalysis, separations, and bioconversions. Finally, the current challenges and future opportunities of this emerging technology are discussed.

Synthesis of a zeolite@mesoporous silica composite to improve the low-frequency acoustic performance of a miniature loudspeaker system

Herein, a zeolite@mesoporous silica composite (Z@MS) with a hierarchical porous structure was synthesized and employed as the filling material in miniature loudspeakers. The material was synthesized via a simple surfactant-directed sol-gel process in which MFI zeolites with a high silica-alumina ratio (>1000) were encapsulated in mesoporous silica with worm-like pores templated by Brij 72 under acidic conditions. Pressure spray drying technology was adopted to reassemble the intermediate slurry into hierarchical porous microspheres with large particle sizes (∼200 μm). The resonance frequency of the miniature loudspeaker system decreased by 339.77 Hz upon loading Z@MS as the filling material. The excellent acoustic performance can be considered as the result of a synergy of respective energy transmission effects among hierarchical porous structures.

Zeolite Properties, Methods of Synthesis, and Selected Applications

Zeolites, a group of minerals with unique properties, have been known for more than 250 years. However, it was the development of methods for hydrothermal synthesis of zeolites and their large-scale industrial applications (oil processing, agriculture, production of detergents and building materials, water treatment processes, etc.) that made them one of the most important materials of the 20th century, with great practical and research significance. The orderly, homogeneous crystalline and porous structure of zeolites, their susceptibility to various modifications, and their useful physicochemical properties contribute to the continuous expansion of their practical applications in both large-volume processes (ion exchange, adsorption, separation of mixture components, catalysis) and specialized ones (sensors). The following review of the knowledge available in the literature on zeolites aims to present the most important information on the properties, synthesis methods, and selected applications of this group of aluminosilicates. Special attention is given to the use of zeolites in agriculture and environmental protection.

Post-Synthetic Ensembling Design of Hierarchically Ordered FAU-type Zeolite Frameworks for Vacuum Gas Oil Hydrocracking

Zeolites hold importance as catalysts and membranes across numerous industrial processes that produce most of the world's fuels and chemicals. In zeolite catalysis, the rate of molecular diffusion inside the micropore channels defines the catalyst's longevity and selectivity, thereby influencing the catalytic efficiency. Decreasing the diffusion pathlengths of zeolites to the nanoscopic level by fabricating well-organized hierarchically porous architecture can efficiently overcome their intrinsic mass-transfer limitations without losing hydrothermal stability. We report a rational post-synthetic design for synthesizing hierarchically ordered FAU-type zeolites exhibiting 2D-hexagonal (P6mm) and 3D-cubic (Ia3 ‾ ${\bar{3}}$ d) mesopore channels. The synthesis involves methodical incision of the parent zeolite into unit-cell level zeolitic fragments by in situ generated base and bulky surfactants. The micellar ensembles formed by these surfactant-zeolite interactions are subsequently reorganized into various ordered mesophases by tuning the micellar curvature with ion-specific interactions (Hofmeister effect). Unlike conventional crystallization, which offers poor control over mesophase formation due to kinetic constraints, crystalline mesostructures can be developed under dilute, mild alkaline conditions by controlled reassembly. The prepared zeolites with nanometric diffusion pathlengths have demonstrated excellent yields of naphtha and middle-distillates in vacuum gas oil hydrocracking with decreased coke deposition.

Rare Earth Elements Recovery and Waste Management of Municipal Solid Waste Incineration Ash

The advancements in high-tech products and pursuit of renewable energy demand a massive and continuously growing supply of rare earth elements (REE). However, REE production from mining is heavily restricted by technoeconomic limitations and global geopolitical tensions. Municipal solid waste incineration ash (MSWIA) has been recently recognized as a potential alternative for REE recovery. This study applies and optimizes a green modular treatment system using organic ligands for effective REE recovery and concentration from MSWIA with minimal generation of secondary wastes. Citrate extracted >80% of total REE at pH 2.0 and ∼60% at pH 4.0. A subsequent oxalate precipitation step selectively concentrated >98% of extracted REE by ∼7-12 times compared to raw MSWIA. Waste byproducts were upcycled to synthesize zeolites, resulting in an overall solid waste volume reduction of ∼80% and heavy metal immobilization efficiency of ∼75% with negligible leaching, bringing the dual benefits of REE recovery and waste management. This work serves as a pioneer study in REE recovery from an emerging source and provides system level insights on the practicality of a simple three-step treatment system. Compared to existing literature, this system features a low chemical/energy input and a light environmental footprint.

Guest size effects on a robust structure of semiclathrate hydrates and their thermophysical properties

The ability to tune the pore size, shape, and functionality of semiclathrate hydrates, host-guest materials formed from aqueous solutions of ionic guest materials and water, makes them attractive materials for thermal storage and gas storage applications. The flexibility of semi-clathrate hydrates and their guest-molecule-dependent reactions produce these unexpected and desirable properties. As an ionic guest, tetra-n-butylammonium cation is known for best-fit in hydrogen-bonded water structures. Few investigations have been conducted for other cations, while there are numerous candidates. Relationships between the molecular structures of ionic guest substances and their hydrate structure and relevant thermodynamic properties are yet to be understood. In this study, the semiclathrate hydrates formed with two variations of tetra-n-butylammonium chloride (N4444Cl) that are n-propyl, tri-n-butylammonium chloride (N3444Cl) and tri-n-butyl, n-pentylammonium chloride (N4445Cl) were investigated. Structure analyses found that both salts formed Jeffrey's type III tetragonal hydrate structure which is the same as that of tetra-n-butylammonium chloride hydrate, although their lattice parameters are significantly different. The present data found that this hydrate structure can cover a wide range of melting temperature compared to the other two main semiclathrate structures. The present N4445Cl hydrate is an example in which its melting temperature was adjusted to be suitable for air conditioning, i.e., ∼282 K, compared to that of the N4444Cl hydrate, the melting temperature of which is slightly too high for this purpose. The results provide insight that the thermal properties of the tetragonal P42/m hydrate structure can be widely tuned by ionic guests for various practical requirements.

Revealing the evolution of local structures in the formation process of alkaline earth metal cation-containing zeolites from glasses

Alkaline earth metal cations are ubiquitously present in natural zeolites but less exploited in synthetic zeolites due to their low solubility in water, and hence it remains elusive how they contribute to zeolite formation. Herein, harmotome, a PHI-type zeolite with Ba2+, is readily synthesized from a Ba-containing aluminosilicate glass. This glass-to-zeolite transformation process, in particular the structure-regulating role of Ba2+, is investigated by anomalous X-ray scattering and high-energy X-ray total scattering techniques. The results demonstrate that the steady Ba2+-aluminosilicate interactions not only help prevent the precipitation of barium species under alkaline synthetic conditions, but also dictate the local structures with distinct interatomic distances between the Ba2+ and the surrounding aluminosilicate species throughout the transformation process, which lead to the successful formation of harmotome without detectable impurities. This study highlights the usefulness of the comprehensive X-ray scattering techniques in revealing the formation scheme of the zeolites containing specific metal species. In addition, a promising alternative approach to design and synthesize zeolites with unique compositions and topologies by using well-crafted glasses with suitable metal cation dopants is demonstrated.

Bridging the Gap between Zeolites and Dense Silica Polymorphs: Formation of All-Silica Zeolite with High Framework Density from Natural Layered Silicate Magadiite

A silica zeolite (RWZ-1) with a very high framework density (FD) was synthesized from highly crystalline natural layered silicate magadiite, bridging the gap between the two research areas of zeolites and dense silica polymorphs. Magadiite was topotactically converted into a 3D framework through two-step heat treatment. The resulting structure had a 1D micropore system of channel-like cavities with an FD of 22.1 Si atoms/1000 Å3 . This value is higher than those of all other silica zeolites reported so far, approaching those of silica polymorphs (tridymite (22.6) and α-quartz (26.5)). RWZ-1 is a slight negative thermal expansion material with thermal properties approaching those of dense silica polymorphs. It contributes to the creation of a new field on microporous high-density silica/silicates. Synergistic interactions are expected between the micropores with molecular sieving properties and the dense layer-like building units with different topologies which provide thermal and mechanical stabilities.

Evaluating the efficacy of zeolites synthesized from natural clay for the methanol-to-hydrocarbon process

Introducing sustainability into advanced catalytic material design is essential to address growing environmental concerns. Among them, synthesizing inorganic zeolite materials from non-traditional sources (like natural clay) offers several advantages, contributing to sustainability and environmental stewardship. With this objective, we used kaolin to synthesize zeolites with different topologies: SSZ-13 (8-MR with CHA topology), ZSM-5 (10-MR with MFI topology), and Beta (12-MR with BEA topology) (MR: member ring), where a simple and flexible synthetic protocol was adopted without any significant changes. All these zeolites were subjected to catalytic performance evaluation concerning the industrially relevant methanol-to-hydrocarbon (MTH) process. Herein, the kaolin-derived zeolites, especially ZSM-5, led to superior performance and demonstrated enhanced catalyst deactivation-resistant behavior compared to their zeolite counterparts prepared from traditional synthetic routes. Various characterization tools (including under operando conditions) were employed to understand their reactions and deactivation mechanisms. Overall, making zeolites from non-traditional sources presents a pathway for sustainable and environmentally friendly material production, offering benefits such as reduced resource dependence, lower energy consumption, and tailored physicochemical properties beneficial to catalysis. In a broader context, such a research approach contributes to the transition toward a more sustainable and circular economy.

The role of 13X molecular sieves in photocatalytic nitrogen fixation

To overcome the weak adsorption and difficult activation of N2 on catalysts in the photocatalytic nitrogen reduction reaction (NRR), we put forward that the introduction of molecular sieve 13X may realize the enrichment and activation of N2. 13X and the photoactive substrate BiOBr were assembled electrostatically to construct composite catalysts. In the presence of 13X, they are rich in nitrogen adsorption and activation sites, and the highest ammonia yield can reach 360.5 μmol h-1 gcat-1. It is surprising to find that 13X is able to optimize the photoelectric properties. This work extends the function of molecular sieves in the NRR and offers guidance to design catalysts with high photocatalytic activity.

Heteropolyacid supported on ionic liquid decorated hierarchical faujasite zeolite as an efficient catalyst for glycerol acetalization to solketal

To handle huge amount of glycerol produced in biodiesel industry, glycerol is transformed to value-added products. In this regard, glycerol acetalization to solketal is industrially attractive. As in this process various by-products can be formed, designing highly selective catalysts is of great importance. In this line, we wish to report a novel catalyst that benefits from strong acidity, high specific surface area and thermal stability, which can selectively form solketal in glycerol acetalization. To prepare the catalyst, hierarchical zeolite was prepared via a novel method, in which partially dealuminated NaY was treated with PluronicF-127 and then reacted with NH4NO3 to furnish the H-form zeolite. Hierarchical faujasite was then achieved through calcination and template removal. Subsequently, it was functionalized with ionic liquid and used for the immobilization of heteropolyacid. The results indicated the importance of the mesoprosity of zeolite and the presense of ionic liquid functionality for achiveing high solketal yield. Moreover, among three investigated heteropolyacids, phosphomolybdic acid exhibited the highest catalytic activity. In fact, using 10 wt% catalyst at 55 °C and glycerol to acetone molar ratio of 1:20, solketal with yield of 98% was furnished under solvent-less condition. Besides, the catalyst was recyclable with low leaching of heteropolyacid.

The Role of Chloride ion in the Silicate Condensation Reaction from ab Initio Molecular Dynamics Simulations

The comprehension of silicate oligomer formation during the initial stage of zeolite synthesis is of significant importance. In this study, we investigated the effect of chloride ions (Cl-) on silicate oligomerization using ab initio molecular dynamics simulations with explicit water molecules. The results show that the presence of Cl- increases the free energy barriers of all reactions compared to the case without the anion. The formation of the 4-ring structure has the lowest free energy barrier (73 kJ/mol), while the formation of the 3-ring structure has the highest barrier (98 kJ/mol) in the presence of Cl-. These findings suggest that Cl- suppresses the formation of 3-rings and favors the formation of larger oligomers in the process of zeolite synthesis. Our study provides important insights into the directing role of Cl- in silicate oligomerization by regulating thermodynamic and kinetic parameters. An important point to consider is the impact of the anion on aqueous reactions, particularly in altering the hydrogen bond network around reactive species. These results also provide a basis for further studies of the formations of larger silicate oligomers in solution.

Pyrochlore-Type Iron Hydroxy Fluorides as Low-Cost Lithium-Ion Cathode Materials for Stationary Energy Storage

Pyrochlore-type iron (III) hydroxy fluorides (Pyr-IHF) are appealing low-cost stationary energy storage materials due to the virtually unlimited supply of their constituent elements, their high energy densities, and fast Li-ion diffusion. However, the prohibitively high costs of synthesis and cathode architecture currently prevent their commercial use in low-cost Li-ion batteries. Herein, a facile and cost-effective dissolution-precipitation synthesis of Pyr-IHF from soluble iron (III) fluoride precursors is presented. High capacity retention by synthesized Pyr-IHF of >80% after 600 cycles at a high current density of 1 A g-1 is obtained, without elaborate electrode engineering. Operando synchrotron X-ray diffraction guides the selective synthesis of Pyr-IHF such that different water contents can be tested for their effect on the rate capability. Li-ion diffusion is found to occur in the 3D hexagonal channels of Pyr-IHF, formed by corner-sharing FeF6-x (OH)x octahedra.

Urethane functions can reduce metal salts under hydrothermal conditions: synthesis of noble metal nanoparticles on flexible sponges applied in semi-automated organic reduction

We report an additive-free one-pot hydrothermal synthesis of Au, Ag, Pd, and alloy AuPd nanoparticles (NPs) anchored on commercial polyurethane (PU) foams. While unable to reduce the precursor metal salts at room temperature, PU is able to serve as a reducing agent under hydrothermal conditions. The resulting NP@PU sponge materials perform comparably to reported state-of-the-art reduction catalysts, and are additionally very well suited for use in semi-automated synthesis: the NP anchoring is strong enough and the support flexible enough to be used as a 'catalytic sponge' that can be manipulated with a robotic arm, i.e., be repeatedly dipped into and drawn out of solutions, wrung out, and re-soaked.

Mineral phase transition characteristics and its effects on the stabilization of heavy metals in industrial hazardous wastes incineration (IHWI) fly ash via microwave-assisted hydrothermal treatment

Toxic heavy metals in industrial hazardous waste incineration (IHWI) fly ash can be effectively stabilized by using microwave-assisted hydrothermal technology. However, few works have focused on the relationship between mineralogical conversion and stability of heavy metals of fly ash during hydrothermal process. This study investigated the effect of mineral phase transition process on the stabilization and migration behavior of heavy metals in IHWI fly ash using coal fly ash as silicon‑aluminum additive. Mineral composition analysis reveals that after microwave-assisted hydrothermal treatment (MAHT) of IHWI fly ash, zeolite-like minerals (e.g., tobermorite, katoite and sodalite), secondary aluminosilicate minerals (e.g., prehnite and anorthite) and other newly-formed minerals (e.g., wollastonite, pectolite and larnite) were found. The leaching concentrations of heavy metals (Cr, Ni, Cu, Zn, Cd and Pb) in IHWI fly ash decrease sharply after MAHT with the most obvious decreases in Cu, Pb and Zn. Spearman correlation analysis show significantly negative correlation between the content of zeolite-like minerals and the leaching concentrations of most heavy metals (e.g., Ni, Cu, Zn, Cd and Pb). These results suggest that the immobilization effects of heavy metals in IHWI fly ash can be effectively enhanced by promoting the formation of zeolite-like minerals during the MAHT. This study is expected to further promote the development of IHWI fly ash harmless treatment technology.

Machine learning-assisted crystal engineering of a zeolite

It is shown that Machine Learning (ML) algorithms can usefully capture the effect of crystallization composition and conditions (inputs) on key microstructural characteristics (outputs) of faujasite type zeolites (structure types FAU, EMT, and their intergrowths), which are widely used zeolite catalysts and adsorbents. The utility of ML (in particular, Geometric Harmonics) toward learning input-output relationships of interest is demonstrated, and a comparison with Neural Networks and Gaussian Process Regression, as alternative approaches, is provided. Through ML, synthesis conditions were identified to enhance the Si/Al ratio of high purity FAU zeolite to the hitherto highest level (i.e., Si/Al = 3.5) achieved via direct (not seeded), and organic structure-directing-agent-free synthesis from sodium aluminosilicate sols. The analysis of the ML algorithms' results offers the insight that reduced Na₂O content is key to formulating FAU materials with high Si/Al ratio. An acid catalyst prepared by partial ion exchange of the high-Si/Al-ratio FAU (Si/Al = 3.5) exhibits improved proton reactivity (as well as specific activity, per unit mass of catalyst) in propane cracking and dehydrogenation compared to the catalyst prepared from the previously reported highest Si/Al ratio (Si/Al = 2.8).

Mn anchored zeolite molecular nest for enhanced catalytic ozonation of cephalexin

The molecular nest structured catalysts have demonstrated better performance than the traditional supported catalysts. However, they have not been tried in antibiotics or other organic pollutants removal from water by advanced oxidation processes (AOPs). Here we synthesized Mn anchored zeolite molecular nest (Mn@ZN) for the catalytic ozonation of cephalexin (CLX), which is the widely used antibiotic and also a refractory pollutant in water. The ozonation catalyzed by Mn@ZN achieves 97% of CLX degradation in only 2 min and a reaction rate constant of 0.2454 L mg^-1·s^-1, which is 79.2 times higher than that of the non-catalytic ozonation. Even after ten cycles, the 0.46Mn@ZN/O₃ still achieves a CLX degradation efficiency higher than 88% in 2 min, presenting an excellent stability. Mn ions stabilized by the molecular nests facilitate Lewis acid sites and oxygen vacancies, providing active sites for O₃ sorption and decomposition into ·O^2- and ¹O₂ through electrons transfer for the radical reaction with CLX. DFT calculation indicates that both the oxygen vacancy formation energy and the O₃ adsorption energy of Mn@ZN are reduced by the Mn species introduction. This study finds a fascinating catalyst of Mn@ZN for the catalytic ozonation of antibiotics, and also a smart design strategy for zeolite confined metals catalysts for water treatment.

Mixed Matrix Membranes for Carbon Capture and Sequestration: Challenges and Scope

Carbon dioxide (CO₂) is a major greenhouse gas responsible for the increase in global temperature, making carbon capture and sequestration (CCS) crucial for controlling global warming. Traditional CCS methods such as absorption, adsorption, and cryogenic distillation are energy-intensive and expensive. In recent years, researchers have focused on CCS using membranes, specifically solution-diffusion, glassy, and polymeric membranes, due to their favorable properties for CCS applications. However, existing polymeric membranes have limitations in terms of permeability and selectivity trade-off, despite efforts to modify their structure. Mixed matrix membranes (MMMs) offer advantages in terms of energy usage, cost, and operation for CCS, as they can overcome the limitations of polymeric membranes by incorporating inorganic fillers, such as graphene oxide, zeolite, silica, carbon nanotubes, and metal-organic frameworks. MMMs have shown superior gas separation performance compared to polymeric membranes. However, challenges with MMMs include interfacial defects between the polymeric and inorganic phases, as well as agglomeration with increasing filler content, which can decrease selectivity. Additionally, there is a need for renewable and naturally occurring polymeric materials for the industrial-scale production of MMMs for CCS applications, which poses fabrication and reproducibility challenges. Therefore, this research focuses on different methodologies for carbon capture and sequestration techniques, discusses their merits and demerits, and elaborates on the most efficient method. Factors to consider in developing MMMs for gas separation, such as matrix and filler properties, and their synergistic effect are also explained in this Review.

Zeolites as Ingredients of Medicinal Products

Development of new medicinal products for particular therapeutic treatment or for better manipulations with better quality and less side effects are possible as a result of advanced inorganic and organic materials application, among which zeolites, due to their properties and versatility, have been gaining attention. This paper is an overview of the development in the use of zeolite materials and their composites and modifications as medicinal products for several purposes such as active agents, carriers, for topical treatments, oral formulations, anticancer, the composition of theragnostic systems, vaccines, parenteral dosage forms, tissue engineering, etc. The objective of this review is to explore the main properties of zeolites and associate them with their drug interaction, mainly addressing the advances and studies related to the use of zeolites for different types of treatments due to their zeolite characteristics such as molecule storage capacity, physical and chemical stability, cation exchange capacity, and possibility of functionalization. The use of computational tools to predict the drug-zeolite interaction is also explored. As conclusion was possible to realize the possibilities and versatility of zeolite applications as being able to act in several aspects of medicinal products.

Atom-Selective Analyses Reveal the Structure-Directing Effect of Cs Cation on the Synthesis of Zeolites

To understand the crystallization mechanism of zeolites, it is important to clarify the detailed role of the structure-directing agent, which is essential for the crystallization of zeolite, interacting with an amorphous aluminosilicate matrix. In this study, to reveal the structure-directing effect, the evolution of the aluminosilicate precursor which causes the nucleation of zeolite is analyzed by the comprehensive approach including atom-selective methods. The results of total and atom-selective pair distribution function analyses and X-ray absorption spectroscopy indicate that a crystalline-like coordination environment gradually forms around Cs cations. This corresponds to the fact that Cs is located at the center of the d8r units in the RHO structure whose unit is unique in this zeolite, and a similar tendency is also confirmed in the ANA system. The results collectively support the conventional hypothesis that the formation of the crystalline-like structure before the apparent nucleation of the zeolite.

Loading-Driven Diffusion Pathway Selectivity in Zeolites with Continuum Intersecting Channels

The diffusion processes in zeolites are important for heterogeneous catalysis. Herein, we show that unique zeolites with "continuum intersecting channels" (e.g., BEC, POS, and SOV), in which two intersections are proximal, are greatly significant to the diffusion process with spontaneous switching of the diffusion pathway under varied loading. At low loading, the synergy of strong adsorption sites and molecular reorientation in intersections contribute to almost exclusive molecular diffusion in smaller channels. With an increase in molecular loading, the adsorbates are transported preferentially in larger channels mainly due to the lower diffusion barrier inside continuum intersection channels. This work demonstrates the ability to adjust the prior diffusion pathway by controlling the molecular loading, which may be beneficial for the separation of the product and byproduct in heterogeneous catalysis.

Molecular Views on Mechanisms of Brønsted Acid-Catalyzed Reactions in Zeolites

The Brønsted acidity of proton-exchanged zeolites has historically led to the most impactful applications of these materials in heterogeneous catalysis, mainly in the fields of transformations of hydrocarbons and oxygenates. Unravelling the mechanisms at the atomic scale of these transformations has been the object of tremendous efforts in the last decades. Such investigations have extended our fundamental knowledge about the respective roles of acidity and confinement in the catalytic properties of proton exchanged zeolites. The emerging concepts are of general relevance at the crossroad of heterogeneous catalysis and molecular chemistry. In the present review, emphasis is given to molecular views on the mechanism of generic transformations catalyzed by Brønsted acid sites of zeolites, combining the information gained from advanced kinetic analysis, in situ, and operando spectroscopies, and quantum chemistry calculations. After reviewing the current knowledge on the nature of the Brønsted acid sites themselves, and the key parameters in catalysis by zeolites, a focus is made on reactions undergone by alkenes, alkanes, aromatic molecules, alcohols, and polyhydroxy molecules. Elementary events of C-C, C-H, and C-O bond breaking and formation are at the core of these reactions. Outlooks are given to take up the future challenges in the field, aiming at getting ever more accurate views on these mechanisms, and as the ultimate goal, to provide rational tools for the design of improved zeolite-based Brønsted acid catalysts.

Effects of Synthesis Variables on SAPO-34 Crystallization Templated Using Pyridinium Supramolecule and Its Catalytic Activity in Microwave Esterification Synthesis of Propyl Levulinate

A detailed investigation of the hydrothermal crystallization of SAPO-34 in the presence of the novel 1-propylpyridinium hydroxide ([PrPy]OH) organic structural directing agent is presented. The synthesis conditions are systematically tuned to investigate the effects of various parameters (viz. concentrations of each reactant, crystallization time, and temperature) on the nucleation and crystallization of SAPO-34. The results show that a careful variation in each of the synthesis parameters results in the formation of competing phases such as SAPO-5, SAPO-35, and SAPO-36. Pure and fully crystalline SAPO-34 can be crystallized using a precursor hydrogel of a molar ratio of 2.0 Al: 4.7 P: 0.9 Si: 6.7 [PrPy]OH: 148 H2O at 200 °C for only 19 h, which is a shorter time than that found in previous studies. The prepared SAPO-34 is also very active in the esterification of levulinic acid and 1-propanol. By using microwave heating, 91.5% conversion with 100% selectivity toward propyl levulinate is achieved within 20 min at 190 °C. Hence, the present study may open a new insight into the optimum synthesis study of other zeolites using novel pyridinium organic moieties and the opportunity of replacing conventional harmful and non-recyclable homogeneous catalysts in levulinate biofuel synthesis.

Fluids and Electrolytes under Confinement in Single-Digit Nanopores

Confined fluids and electrolyte solutions in nanopores exhibit rich and surprising physics and chemistry that impact the mass transport and energy efficiency in many important natural systems and industrial applications. Existing theories often fail to predict the exotic effects observed in the narrowest of such pores, called single-digit nanopores (SDNs), which have diameters or conduit widths of less than 10 nm, and have only recently become accessible for experimental measurements. What SDNs reveal has been surprising, including a rapidly increasing number of examples such as extraordinarily fast water transport, distorted fluid-phase boundaries, strong ion-correlation and quantum effects, and dielectric anomalies that are not observed in larger pores. Exploiting these effects presents myriad opportunities in both basic and applied research that stand to impact a host of new technologies at the water-energy nexus, from new membranes for precise separations and water purification to new gas permeable materials for water electrolyzers and energy-storage devices. SDNs also present unique opportunities to achieve ultrasensitive and selective chemical sensing at the single-ion and single-molecule limit. In this review article, we summarize the progress on nanofluidics of SDNs, with a focus on the confinement effects that arise in these extremely narrow nanopores. The recent development of precision model systems, transformative experimental tools, and multiscale theories that have played enabling roles in advancing this frontier are reviewed. We also identify new knowledge gaps in our understanding of nanofluidic transport and provide an outlook for the future challenges and opportunities at this rapidly advancing frontier.

Tin Active Sites Confined in Zeolite Framework as a Promising Shape-Selective Catalyst for Ethylene Oxide Hydration

Shape-selective stannosilicates have been post-synthesized for the hydration of epoxide to diols. A simple acid treatment has been employed to remove extensively the interlayer double four ring units, converting the three-dimensional (3D) UTL germanosilicate into a 2D layered IPC-1P intermediate. Isomorphous incorporation of tetrahedrally coordinated Sn active centers was realized via solid-liquid treatment of IPC-1P with diammonium hexachlorostannate aqueous solution, which was accompanied by the spontaneous condensation of neighboring silica-rich cfi layers upon calcination and structural construction of a 3D PCR structure. Sn-PCR stannosilicates with tunable Sn contents were thus prepared. With Sn-derived robust Lewis acidity confined in the intersecting 10- and 8-ring channels, the Sn-PCR (Si/Sn molar ratio of 77) catalyst served as a shape-selective nanoreactor for the hydration of ethylene oxide (EO) into ethylene glycol (EG), exhibiting a remarkable EO conversion (99.5 %) as well as a steady EG selectivity (>98.4 %) at greatly reduced H₂ O/EO molar ratio and near-ambient reaction temperature.

Solid-State Synthesis of Aluminophosphate Zeotypes by Calcination of Amorphous Precursors

Because of the growing interest in the applications of zeolitic materials and the various challenges associated with traditional synthesis methods, the development of novel synthesis approaches remains of fundamental importance. Herein, we report a general route for the synthesis of aluminophosphate (AlPO) zeotypes by simple calcination of amorphous precursors at moderate temperatures (250-450 °C) for short reaction times (3-60 min). Accordingly, highly crystalline AlPO zeotypes with various topologies of AST, SOD, LTA, AEL, AFI, and -CLO, ranging from ultra-small to extra-large pores, have been successfully synthesized. Multinuclear multidimensional solid-state NMR techniques combined with complementary operando mass spectrometry (MS), powder X-ray diffraction, high-resolution transmission electron microscopy, and Raman characterizations reveal that covalently bonded fluoride in the intermediates catalyze the bond breaking and remaking processes. The confined organic structure-directing agents with high thermal stability direct the ordered rearrangement. This novel synthesis strategy not only shows excellent synthesis efficiency in terms of a simple synthesis procedure, a fast crystallization rate, and a high product yield, but also sheds new light on the crystallization mechanism of zeolitic materials.

Synthesis of zeolite A from fly ash and its application in the slow release of urea

The study focused on the transformation of coal fly ash to zeolite A (ZA) as a potential carrier for the slow release of urea. After being treated with HCl aqueous solution and NaOH successively, SiO₂ and Al₂O₃ were converted into sodium silicoaluminate. The obtained silicoaluminate was then heated with NaAlO₂ in an aqueous NaOH solution at 70-110 °C for 3-18 h and zeolite A was successfully prepared according to the X-ray diffraction measurements. By changing the hydrothermal temperature and time, ZA could reach 237.3 mmol/100 g in maximum cation exchange capacity. ZA impregnated with urea (ZA-U) at a mass ratio of more than 5:1 exhibited slow release of urea and the kinetics release mechanism of ZA-U was proposed. The plant growth test proved that the slow release of urea from ZA-U can promote the growth of maize seedling.

Antibacterial Carbon Dots-Based Composites

The emergence and global spread of bacterial resistance to conventionally used antibiotics have highlighted the urgent need for new antimicrobial agents that might replace antibiotics. Currently, nanomaterials hold considerable promise as antimicrobial agents in anti-inflammatory therapy. Due to their distinctive functional physicochemical characteristics and exceptional biocompatibility, carbon dots (CDs)-based composites have attracted a lot of attention in the context of these antimicrobial nanomaterials. Here, a thorough assessment of current developments in the field of antimicrobial CDs-based composites is provided, starting with a brief explanation of the general synthesis procedures, categorization, and physicochemical characteristics of CDs-based composites. The many processes driving the antibacterial action of these composites are then thoroughly described, including physical destruction, oxidative stress, and the incorporation of antimicrobial agents. Finally, the obstacles that CDs-based composites now suffer in combating infectious diseases are outlined and investigated, along with the potential applications of antimicrobial CDs-based composites.

Understanding formation thermodynamics of structurally diverse zeolite oligomers with first principles calculations

The mechanisms of many zeolitic processes, including nucleation and interzeolite transformation, are not fully understood owing to complex growth mixtures that obfuscate in situ monitoring of molecular events. In this work, we provide insights into zeolite chemistry by investigating the formation thermodynamics of small zeolitic species using first principles calculations. We systematically study how formation energies of pure-silicate and aluminosilicate species differ by structure type and size, temperature, and the presence of alkali or alkaline earth metal cations (Na⁺, K⁺, and Ca²⁺). Highly condensed (cage-like) species are found to be strongly preferred to simple rings in the pure-silicate system, and this thermodynamic preference increases with temperature. Introducing aluminum leads to more favorable formation thermodynamics for all species. Moreover, for species with a low Si/Al ratio (≤2), a thermodynamic preference does not exist among structure types; instead, a pool of diverse aluminosilicate structures compete in formation. Metal cation effects strongly depend on the presence of aluminum, cage size, cation type, and location, since each of these factors can alter electrostatic interactions between cations and zeolitic species. We reveal that confined metal cations may destabilize pure-silicate cages due to localized interactions; conversely, they stabilize aluminosilicates due to strong cation-framework attractions in sufficiently large cages. Importantly, this work rationalizes a series of experimental observations and can potentially guide efforts for controlling zeolite nucleation/crystallization processes.

Clicking zeolites together

A new mechanism to synthesize catalytic zeolites gives a previously unknown topology.

A 3D extra-large-pore zeolite enabled by 1D-to-3D topotactic condensation of a chain silicate

Zeolites are microporous silicates with a large variety of applications as catalysts, adsorbents, and cation exchangers. Stable silica-based zeolites with increased porosity are in demand to allow adsorption and processing of large molecules but challenge our synthetic ability. We report a new, highly stable pure silica zeolite called ZEO-3, which has a multidimensional, interconnected system of extra-large pores open through windows made by 16 and 14 silicate tetrahedra, the least dense polymorph of silica known so far. This zeolite was formed by an unprecedented one-dimensional to three-dimensional (1D-to-3D) topotactic condensation of a chain silicate. With a specific surface area of more than 1000 square meters per gram, ZEO-3 showed a high performance for volatile organic compound abatement and recovery compared with other zeolites and metal-organic frameworks.

In Situ Imaging of Faujasite Surface Growth Reveals Unique Pathways of Zeolite Crystallization

Zeolite crystallization occurs by complex processes involving a variety of possible mechanisms. The sol gel media used to prepare zeolites leads to heterogeneous mixtures of solution and solid states with diverse solute species. At later stages of zeolite synthesis when growth occurs predominantly from solution, classical two-dimensional nucleation and spreading of layers on crystal surfaces via the addition of soluble species is the dominant pathway. At earlier stages, these processes occur in parallel with nonclassical pathways involving crystallization by particle attachment (CPA). The relative roles of solution- and solid-state species in zeolite crystallization have been a subject of debate. Here, we investigate the growth mechanism of a commercially relevant zeolite, faujasite (FAU). In situ atomic force microscopy (AFM) measurements reveal that supernatant solutions extracted from a conventional FAU synthesis at various times do not result in growth, indicating that FAU growth predominantly occurs from the solid state through a disorder-to-order transition of amorphous precursors. Elemental analysis shows that supernatant solutions are significantly more siliceous than both the original growth mixture and the FAU zeolite product; however, in situ AFM studies using a dilute clear solution with a lower Si/Al ratio revealed three-dimensional growth of surfaces that is distinct from layer-by-layer and CPA pathways. This unique mechanism of growth differs from those observed in studies of other zeolites. Given that relatively few zeolite frameworks have been the subject of mechanistic investigation by in situ techniques, these observations of FAU crystallization raise the question whether its growth pathway is characteristic of other zeolite structures.

Direct synthesis of IDM-1 aluminosilicate nanosheets with improved MTP performance

Aluminosilicate nanosheets with pure IDM-1 structure, abbreviated as Al-I1, were rapidly synthesized by adjusting the F sources. Through preliminary aging, the length along the b-axis of Al-I1 was precisely tuned in the range of 40-200 nm and meanwhile the competitive growth to the MFI phase was suppressed. With improved mass transport owing to expanded pores and shortened diffusion path along the b-axis, the Al-I1 nanosheets exhibited superior catalytic performance to conventional b-axis oriented ZSM-5 in the methanol-to-propylene (MTP) reaction. The optimal Al-I1-40 catalyst with the thinnest thickness of 40 nm showed a long catalytic lifetime of 67 h and a high propylene selectivity of up to 57.1%.

The Properties of Microwave-Assisted Synthesis of Metal-Organic Frameworks and Their Applications

Metal-organic frameworks (MOF) are a class of porous materials with various functions based on their host-guest chemistry. Their selectivity, diffusion kinetics, and catalytic activity are influenced by their design and synthetic procedure. The synthesis of different MOFs has been of considerable interest during the past decade thanks to their various applications in the arena of sensors, catalysts, adsorption, and electronic devices. Among the different techniques for the synthesis of MOFs, such as the solvothermal, sonochemical, ionothermal, and mechanochemical processes, microwave-assisted synthesis has clinched a significant place in MOF synthesis. The main assets of microwave-assisted synthesis are the short reaction time, the fast rate of nucleation, and the modified properties of MOFs. The review encompasses the development of the microwave-assisted synthesis of MOFs, their properties, and their applications in various fields.