Accuracy of CAD/CAM Digital Impressions with Different Intraoral Scanner Parameters

Validation of a novel AI-based automated multimodal image registration of CBCT and intraoral scan aiding presurgical implant planning

OBJECTIVES

The objective of this study is to assess accuracy, time-efficiency and consistency of a novel artificial intelligence (AI)-driven automated tool for cone-beam computed tomography (CBCT) and intraoral scan (IOS) registration compared with manual and semi-automated approaches.

MATERIALS AND METHODS

A dataset of 31 intraoral scans (IOSs) and CBCT scans was used to validate automated IOS-CBCT registration (AR) when compared with manual (MR) and semi-automated registration (SR). CBCT scans were conducted by placing cotton rolls between the cheeks and teeth to facilitate gingival delineation. The time taken to perform multimodal registration was recorded in seconds. A qualitative analysis was carried out to assess the correspondence between hard and soft tissue anatomy on IOS and CBCT. In addition, a quantitative analysis was conducted by measuring median surface deviation (MSD) and root mean square (RMS) differences between registered IOSs.

RESULTS

AR was the most time-efficient, taking 51.4 ± 17.2 s, compared with MR (840 ± 168.9 s) and SR approaches (274.7 ± 100.7 s). Both AR and SR resulted in significantly higher qualitative scores, favoring perfect IOS-CBCT registration, compared with MR (p = .001). Additionally, AR demonstrated significantly superior quantitative performance compared with SR, as indicated by low MSD (0.04 ± 0.07 mm) and RMS (0.19 ± 0.31 mm). In contrast, MR exhibited a significantly higher discrepancy compared with both AR (MSD = 0.13 ± 0.20 mm; RMS = 0.32 ± 0.14 mm) and SR (MSD = 0.11 ± 0.15 mm; RMS = 0.40 ± 0.30 mm).

CONCLUSIONS

The novel AI-driven method provided an accurate, time-efficient, and consistent multimodal IOS-CBCT registration, encompassing both soft and hard tissues. This approach stands as a valuable alternative to manual and semi-automated registration approaches in the presurgical implant planning workflow.

The Effect of Image Count on Accuracy in Digital Measurements in Dentistry

Objective: This study investigated how the number of images collected for digital measurements in dentistry affects accuracy compared with traditional methods. Methods: A Frasaco maxillary model was scanned using a SHINING 3D AutoScan-DS-MIX dental 3D scanner to create an STL file. The maxilla was molded 10 times using polyvinyl siloxane (Zhermack Elite HD+) to produce plaster models, which were scanned with the same reference scanner to generate 10 STL files. The Frasaco model was scanned 10 times, capturing images in intervals of 800-1000, 1000-1200, and 1200-1500 using a 3Shape TRIOS 3 intraoral scanner, creating additional STL files. These were analyzed with reverse engineering software. Results: The most accurate measurements were obtained using 1200-1500 images. Conventional impression techniques performed significantly worse. There was a significant difference between the groups Digital 1200-1500 and Plaster (p < 0.001) and between Digital 800-1000 and Plaster (p = 0.007). No significant difference was found when the digital groups were compared among themselves. There was also no significant difference between the Plaster and Digital 1000-1200 groups. To compare precision values that were normally distributed across three or more methods, a one-way ANOVA was used. Trueness values that were not normally distributed with three or more methods were compared employing the Kruskal-Wallis test. Conclusions: Different image counts affect digital measurement accuracy. The most accurate measurements were obtained when collecting 1200-1500 images. Conventional impression techniques were shown to perform significantly worse than digital impression.

Comparison of the morphological accuracy of automatic crowns designed by multiple computer-aided design software programs with different levels of dentition information acquisition

STATEMENT OF PROBLEM

Information on the morphological accuracy of crowns automatically produced by different computer-aided design (CAD) software programs for multilevel dentition defects is limited.

PURPOSE

The purpose of this in vitro study was to compare the morphological accuracy of crowns fabricated using different CAD software programs with different design theories for multilevel dentition defects.

MATERIAL AND METHODS

Four dentition defect types (the standard group, the abrasion group, the adjacent-teeth-missing group, and the antagonist-tooth-missing group, n=10) were fabricated to represent different levels of missing dentition information. Two design modes (the library mode and correlation mode) of 3 common CAD software programs (3Shape [3Shape A/S], CEREC [Dentsply Sirona], and exocad DentalCAD [exocad GmbH]) were used to design crowns automatically, and the morphologies of the generated crowns and original teeth were recorded. The root mean square (RMS) value was calculated to evaluate the morphological deviations between the autogenerated crowns and original teeth using the 3D matching system (Geomagic GmbH). As each group in this study represented 3 factors, the mean differences between the treatment combinations and the interaction effects were analyzed by performing factorial analysis of variance (α=.05).

RESULTS

The RMS values of autogenerated crowns designed using the correlation method were significantly lower than those designed using the library method of each software program in the 4 groups (P<.05). The RMS values of crowns designed by the 3Shape and CEREC software programs in library mode under conditions with dentition information loss were lower than those of crowns designed by the exocad software program (P<.05). Changes in the acquisition of dental information did not decrease the CEREC design accuracy (P>.05), while they did decrease the 3Shape and exocad design accuracy (P<.05).

CONCLUSIONS

The correlation method showed higher accuracy in rebuilding the original morphology of the teeth than the library method. Both the 3Shape and CEREC software programs showed higher accuracy than the exocad software program in library mode under conditions with dentition information loss, while CEREC showed higher stability than the 3Shape and exocad software programs.

Effect of wall thickness on shape accuracy of hollow zirconia artificial teeth fabricated by a 3D printer

PURPOSE

This study aimed to analyze how the wall thickness of 3D-printed hollow zirconia teeth affects shape accuracy.

METHODS

Datasets with measurement points were created for different artificial teeth resembling the mandibular right first molar (Geomagic Design X, 3D Systems). Reference distances were 9.8 mm for mesio-distal direction (M-D), 10.9 mm for bucco-lingual direction (B-L), 7.0 mm for MB-BB and DB-BB, and 4.5 mm for ML-LB and DL-LB. The outer geometry was identical for all artificial teeth with wall thicknesses of 0.30, 0.50, 0.75, and 1.00 mm. Twenty zirconia teeth were fabricated using a 3D printer (CeraFab 7500 Dental, Lithoz) for each group and sintered before support removal. After performing analog distance measurements using a micrometer screw, the digital distance measurements and angular deviations between measurement points on 3D scans were analyzed. Possible effects were investigated using nonparametric ANOVA, followed by Tukey's honest significant difference (HSD) test for multiple comparisons.

RESULTS

The shape accuracy was acceptable for artificial teeth with wall thicknesses of ≥0.5 mm. The largest distance deviation was observed for a wall thickness of 0.3 mm. In particular, DB-BB showed a median deviation of >56.2 µm, which is significantly larger than that for other test groups, ranging from 7.4-9.5 µm (P < 0.05). In most cases, angular deviations were the largest for teeth with 0.3-mm wall thickness (11.6°) and remained below 5.0° for the other test groups.

CONCLUSIONS

Acceptable accuracy was obtained for artificial teeth with wall thicknesses of at least 0.5 mm.

Evaluating the influence of palate scanning on the accuracy of complete-arch digital impressions-An in vitro study

OBJECTIVES

To assess the impact of including the palate and the number of images recorded during intraoral digital scanning procedure on the accuracy of complete arch scans.

METHODS

An experienced operator conducted 40 digital scans of a 3D printed maxillary model and divided them into two groups: 20 with inclusion of the palate (PAL) and 20 without (NPAL). Each set of scans was performed using an intraoral scanner (IOS) (Trios 5; 3Shape A/S; Copenhagen, Denmark). The resulting STL files were imported into the Geomagic Control X software (3D Systems, Rock Hill, SC, USA) for accuracy comparison. A reference STL file was created using a 3Shape E3 laboratory scanner (3Shape Scanlt Dental 2.2.1.0; Copenhagen, Denmark). The number of images captured was recorded during the scanning procedure.

RESULTS

In the case of the right side no statistically significant difference in trueness was detected (84 µm ± 45.6 for PAL and 80.4 ± 40.4 µm for NPAL). In the case of the left side no significant difference in trueness was observed (215.1 ± 70.2 µm for PAL and 233.9 ± 70.7 µm for NPAL). In the case of the arch distortion a statistically significant difference in trueness was seen between the two types of scans (135.3 ± 71.9 µm for PAL and 380.4 ± 255.1 µm for NPAL). The average number of images was 831.25, and 593.8 for PAL and NPAL, respectively.

CONCLUSIONS

Scanning of the palatal area can significantly improve the accuracy of dental scans in cases of complete arches. In terms of the number of images, based on the current results, obvious conclusions could not be drawn, and further investigation is required.

CLINICAL SIGNIFICANCE

Scanning the palate may be beneficial for improving the accuracy of intraoral scans in dentate patients. Consequently, this should be linked to an appropriate scanning strategy that predicts palatal scanning.

Three-dimensional analysis of mandibular morphology asymmetry and temporomandibular joint position in patients with unilateral Brodie bite

OBJECTIVE

Previous studies have shown unilateral posterior crossbite is associated with mandibular asymmetry in morphology and position. However, it remains unclear whether unilateral Brodie bite plays a similar role in mandibular development. Therefore, this study aims to investigate the morphological and positional symmetry of mandibles in patients with unilateral Brodie bite by three-dimensional anaylsis.

METHODS

Fourteen patients with unilateral Brodie bite (mean age 18.43 ± 4.24 years) and fourteen sex- and age-matched patients with normal occlusion (mean age 18.07 ± 5.48 years) underwent cone-beam computed tomography (CBCT) scans. 3D surface mesh models of their mandibles were established using Mimics Research 19.0. The surface matching percentage was compared between the original and mirrored mandible by Geomagic Control X software. Furthermore, the dimension and position of the temporomandibular joint (TMJ) were determined for both groups using InVivoDental 5.0.

RESULTS

For surface-to-surface deviation analysis, the percentage of mismatch in patients with unilateral Brodie bite was significantly higher than the control group at ±0.50 mm, ±0.75 mm, and ±1.00 mm tolerance (P < .001). In patients with unilateral Brodie syndrome, the condyles on the scissors-bite side showed a significantly more anterior position (P = .03), greater medial inclination (P < .01), and larger posterior TMJ space (P = .01) than the non-scissors-bite side.

CONCLUSION

Patients with unilateral Brodie bite exhibit a more asymmetrical mandibular morphology, with a greater anterior condylar position and posterior joint space on the scissors-bite side, indicating that early diagnosis and treatment may be necessary for patients with unilateral Brodie bite.

Evaluation of repeatability of different alignment methods to obtain digital interocclusal records: An in vitro study

STATEMENT OF PROBLEM

The alignment of the maxillary and mandibular digital scans obtained with an intraoral scanner (IOS) generates digital interocclusal records. Although the accuracy of maxillary and mandibular digital scans obtained from an IOS is widely studied, the accuracy of digital interocclusal records obtained with them is not; even less studied is the accuracy (trueness and precision) of the alignment methods that are available to obtain them.

PURPOSE

The purpose of this in vitro study was to assess the precision under repeatability conditions (repeatability) of the different alignment methods used to obtain digital interocclusal records.

MATERIAL AND METHODS

Digital scans of maxillary and mandibular casts of a dentate healthy adult were acquired with an IOS. Casts were then mounted in maximum intercuspal position in a semi-adjustable mechanical articulator (1801 AR Model PSH Articulator), and left and right occlusal digital scans were acquired with the IOS. Occlusal digital scans were repeated 7 times under repeatability conditions. After obtaining each pair of occlusal digital scans, the software program of the IOS automatically aligned the maxillary and mandibular digital scans with occlusal digital scans (TRI method), resulting in 7 digital interocclusal records composed of aligned maxillary and mandibular digital scans and occlusal digital scans. All 7 sets of aligned digital scans were exported and realigned in a dental computer-aided design software program by means of global and reference alignment methods (EXO-B and EXO-R methods, respectively). To assess the repeatability, the 7 aligned digital scan sets of each group were repositioned in the common coordinate system by aligning maxillary digital scans, and repeatability was calculated in terms of the distance between the vertices of the mandibular digital scans for each of the possible nonrepeating combinations of pairs (7C2=21). The repeatability was tested by using the Kruskal-Wallis test for nonparametric distribution followed by the Mann-Whitney U test and Bonferroni correction for pairwise comparisons (α=.05).

RESULTS

The median with interquartile range for the TRI alignment method was 47 (27) μm for the EXO-B method 41 (25) μm and 16 (5) μm for EXO-R. The Kruskal-Wallis test showed statistical difference between test groups (P<.05). The post hoc Dunn test with Bonferroni adjustment detected significant statistical differences between the EXO-R-TRI (P<.001) and EXO-R-EXO-B (P<.001) alignment methods.

CONCLUSIONS

This study found that the alignment method could influence the repeatability of digital interocclusal records. The reference best-fit alignment method (EXO-R) provided better repeatability.

Evaluation of the accuracy of direct intraoral scanner impressions for digital post and core in various post lengths: An in-vitro study

STATEMENT OF PROBLEM

Despite the growing utilization of direct intraoral scanners (IOSs) in dentistry, there is a scarcity of research investigating their accuracy, specifically in post and core. Few studies have conducted comprehensive three-dimensional assessments and comparisons of IOSs with the conventional impression technique, particularly in different post space lengths.

PURPOSE

The purpose of this in vitro study was to digitally assess the accuracy of direct intraoral scanner (IOS) impressions for different post space lengths, specifically 6, 8, and 10 mm.

MATERIALS AND METHODS

A total of 45 typodont teeth (maxillary central incisors) were selected for this study. The teeth underwent endodontic treatment and were divided into three subgroups, each with 15 teeth, based on the desired post space lengths: 6, 8, and 10 mm. Intraoral scans of all specimens were acquired directly using the CEREC Primescan intraoral scanners by two trained examiners. The obtained scan data were compared with conventional impressions obtained using light and heavy bodies of polyvinyl siloxane (PVS). As a control, the conventional impressions were subsequently scanned using an inEos X5a lab scanner. The accuracy of the digital scans was evaluated in the coronal, middle, and apical thirds using the Geomagic Control X software. Statistical analysis was performed using Bonferroni Post-hoc and One-way ANOVA tests to analyze the data.

RESULTS

The overall mean root mean square (RMS) deviations for the different post lengths across the three thirds groups were 58, 81, and 101 μm for the 6, 8, and 10 mm subgroups, respectively. There were no statistically significant differences in the accuracy of the coronal and middle thirds among all subgroups (p > 0.5). However, in the apical third, the 10 mm subgroup exhibited a significantly lower accuracy (163 μm) compared to the 6 mm (96 μm) and 8 mm (131 μm) subgroups (p < 0.05). These results suggest that while the accuracy of intraoral scans using direct IOS impressions was consistent in the coronal and middle thirds regardless of the post length, there was a noticeable decrease in accuracy in the apical third, particularly with longer post lengths.

CONCLUSION

Considering the limitations of this in vitro study, chairside direct IOS impressions offer a viable and clinically acceptable alternative to the conventional impression technique for post space lengths of 6 and 8 mm. However, as the post space length preparation increases, the accuracy of IOS decreases.

CLINICAL SIGNIFICANCE

The Chairside direct IOS enables expedited and efficient digital impression capture within the root canal, ensuring acceptable accuracy for intracanal post length preparation of up to 8 mm.

Utilization of 3D evaluation for assessing selective caries removal practice in pre-clinical dental students: a pilot study

BACKGROUND

Practicing and assessment of selective caries removal techniques in dental students remain challenges in many dental schools. The aim of this study was to utilize a 3D assessment technique, within a designated acceptable range of deviation, to evaluate the tendency of dental students in performing selective caries removal (SCR). The correlation between 3D assessment results and the conventional rubric rated by an instructor was also determined.

METHODS

Fifth-year dental students (n = 61) performed the SCR task on 3D-printed teeth containing simulated deep caries lesions in occlusal and proximal surfaces. One instructor assessed the results using a conventional analytic rubric. The excavated teeth were additionally evaluated using 3D analysis software with the designated acceptable range of deviations (± 0.5 mm) from the standard cavities. The average root mean square (RMS) value, representing the deviation between student-prepared cavities and the predefined standard cavities, was recorded. A tendency towards over-excavation was defined for RMS values > 0.5 mm, and towards under-excavation for RMS values < 0.5 mm.

RESULTS

The mean (min-max) of RMS was 0.27 (0.18-0.40) for occlusal and 0.29 (0.20-0.57)for proximal cavities. A tendency of dental students toward over-excavation was observed in both occlusal (74%) and proximal cavities (87%). There was a moderate negative correlation between the RMS values and the traditional rubric scores for both occlusal (R2 = 0.148, P = 0.002) and proximal cavities (R2 = 0.107, P = 0.010).

CONCLUSIONS

The 3D evaluation technique effectively revealed specific tendencies in dental students' caries removal skills. The integration of computerized assessments with traditional methods could potentially assist the instructors in delivering more objective and specific feedback to students. Further research is encouraged to investigate the impact of this assessment technique on improving student performance in selective caries removal skills.

Experimental study on dimensional variations of 3D printed dental models based on printing orientation

This research investigates the trueness and precision of 3D printing technology in dental applications, specifically focusing on dimensional variations observed in models printed at different angles. The methodology involved importing a dental model into slicing software, adjusting its orientation, and implementing support structures for stability. Subsequently, the model underwent 3D printing five times for each orientation using appropriate equipment and underwent post-processing steps, including cleaning, washing, and UV-light post-curing. The printed models were then scanned using a specialized desktop scanner for further analysis. Accuracy assessment was carried out using dedicated software, employing an algorithm for precise alignment by comparing the scanned files. Color deviation maps were utilized to visually represent variations, aiming to evaluate how positioning during printing influences the trueness and precision of 3D-printed dental models. Trueness and precision analyses involved the Shapiro-Wilk test for normality and a one-way ANOVA to compare means of three independent groups, with statistical analyses conducted using IBM SPSS Statistics software. The color maps derived from 3D comparisons revealed positive and negative deviations, represented by distinct colors. Comparative results indicated that models positioned at 0° exhibited the least dimensional deviation, whereas those at 90° showed the highest. Regarding precision, models printed at 0° demonstrated the highest reproducibility, while those at 15° exhibited the lowest. Based on the desired level of precision, it is recommended that printed models be produced at an inclination angle of 0°.

Text mining analysis of scientific literature on digital intraoral scanners in dentistry: Bibliometric analysis

Objective

This study aimed to provide valuable insights into the current research status and gaps in digital intraoral scanner literature in dentistry.

Methodology

Scopus Search Query TITLE-ABS-KEY (intraoral AND scanners AND (dentistry OR digital AND dentistry)). The search query used in Scopus for the bibliometric analysis was "TITLE-ABS-KEY (intraoral AND scanners AND (dentistry OR digital AND dentistry))." This query indicates that the analysis focused on documents in which the title, abstract, or keywords contained the terms "intraoral," "scanners," and either "dentistry" or "digital dentistry."

Results

The analysis covers a timespan from 1998 to 2023 and includes 331 documents sourced from 136 publications. The annual growth rate of research in this field is reported to be 15.9%, indicating a steady increase over time. Among the top sources, the "Journal of Esthetic and Restorative Dentistry" and the "Journal of Prosthetic Dentistry" have the highest number of articles, indicating their significance in the field. Some notable authors and their corresponding statistics include WÖSTMANN B, with 15 articles and a fractionalized value of 3.16, and SCHLENZ MA, with 14 articles and a fractionalized value of 2.91. The United States has the highest number of articles, indicating a significant presence in research publications. Germany closely follows this, demonstrating a notable contribution to the scientific community.

Conclusions

This bibliometric analysis of intraoral scanners used in dentistry provided valuable insights into the current state of research and scholarly publications in this field. This analysis sheds light on the trends, patterns, and advancements in the use of these scanners in dental practice.

Effect of scanning strategies on the accuracy of digital intraoral scanners: a meta-analysis of in vitro studies

PURPOSE

This study aimed to investigate whether the accuracy of intraoral scanners is influenced by different scanning strategies in an in vitro setting, through a systematic review and meta-analysis.

MATERIALS AND METHODS

This review was conducted in accordance with the PRISMA 2020 standard. The following PICOS approach was used: population, tooth impressions; intervention, the use of intraoral scanners with scanning strategies different from the manufacturer's instructions; control, the use of intraoral scanners following the manufacturers' requirements; outcome, accuracy of intraoral scanners; type of studies, in vitro. A comprehensive literature search was conducted across various databases including Embase, SciELO, PubMed, Scopus, and Web of Science. The inclusion criteria were based on in vitro studies that reported the accuracy of digital impressions using intraoral scanners. Analysis was performed using Review Manager software (version 5.3.5; Cochrane Collaboration, Copenhagen, Denmark). Global comparisons were made using a standardized mean difference based on random-effect models, with a significance level of α = 0.05.

RESULTS

The meta-analysis included 15 articles. Digital impression accuracy significantly improved under dry conditions (P < 0.001). Moreover, trueness and precision were enhanced when artificial landmarks were used (P ≤ 0.02) and when an S-shaped pattern was followed (P ≤ 0.01). However, the type of light used did not have a significant impact on the accuracy of the digital intraoral scanners (P ≥ 0.16).

CONCLUSION

The accuracy of digital intraoral scanners can be enhanced by employing scanning processes using artificial landmarks and digital impressions under dry conditions.

[In vitro analysis of the influence of different tooth positions and retention depths of the pulp cavity on the accuracy of digital impression of the endocrown]

OBJECTIVE

To evaluate the influence of tooth position and retention depth of the dental pulp cavity on the accuracy of intraoral digital impression of endocrown preparation.

METHODS

Dental pulp cavities with retention depths of 2, 3, 4 and 5 mm were prepared on 8 auatomic resin tooth models, including 4 right maxillary first molar (16) and 4 right mandibular first molar (46).Each cavity were scanned for 10 times using 3shape trios3, with micro-CT scans as the reference.All the scan data were exported, and the reference models were obtained by 3D reconstruction with Mimics 2021 software.Gomagic Wrap 2017 was used to analyze the 3D models.The average absolute deviation values were calculated to evaluate the accuracy of the digital models.

RESULTS

There was no significant difference in the authenticity and precision between models 16 and 46.The mean maximum positive and negative deviations of the model 16 were less than those of the model 46(P<0.05), and for both the models 16 and 46, the mean maximum positive deviation was significantly greater than the mean maximum negative deviation (P<0.05).The authenticity of the 5 mm group was lower than that of the 2 mm, 3 mm and 4 mm groups (P<0.05).The precision was higher in 2 mm group than in 4 mm and 5 mm groups (P<0.05), and higher in 3 mm group than in 5 mm group (P<0.05).The mean maximum positive and negative deviations in 2 mm group were lower than those in 5 mm group (P<0.05).

CONCLUSION

The position of teeth has little influence on intraoral digital impression of the endocrown.The retention depth of the dental pulp cavity affects the accuracy of intraoral digital impression of the endocrown, and a greater depth results in a greater deviation.

In vitro study of the accuracy and efficiency of wireless intraoral scanners at various battery levels

OBJECTIVES

To determine the trueness and precision of 2 wireless intraoral scanners (IOSs) under various battery levels, and assess scanning efficiency.

METHODS

A maxillary cast with 4 metal spheres attached was fabricated. Two wireless IOSs (TRIOS 3 and TRIOS 4) were evaluated under 3 battery levels (1-30%, 31-60%, and 61-100%; n = 30). Six horizontal distances and 1 vertical distance were measured between 4 spherical centers and 1 generated plane. The distance deviations were determined with a coordinate-measuring machine data set. Kruskal-Wallis and Levene tests were used to analyze trueness and precision. Scan time and the number of three-dimensional (3D) images captured were analyzed by using a 2-way analysis of variance.

RESULTS

In terms of trueness and precision, no significant differences were found at various battery levels over the majority of the measured distances. TRIOS 4 demonstrated better trueness than TRIOS 3 for cross-arch scan. The 61-100% battery level resulted in the shortest scan time and the least number of 3D images captured (p < 0.001). Scan time and number of 3D images captured were strongly correlated for TRIOS 3 (r = 0.66) and TRIOS 4 (r = 0.89).

CONCLUSIONS

Changes in battery level had no impact on the trueness and precision of TRIOS 3 and TRIOS 4. High battery level IOSs resulted in faster scans and fewer 3D images captured with less storage space. TRIOS 4 scanned faster, captured fewer images, and demonstrated better trueness than TRIOS 3.

CLINICAL SIGNIFICANCE

Although all battery levels of wireless IOSs provide comparable trueness and precision, a wireless IOS with a high battery level is more time efficient than one with a low battery level in complete-arch scan.

Virtual Dental Articulation Using Computed Tomography Data and Motion Tracking

Dental articulation holds crucial and fundamental importance in the design of dental restorations and analysis of prosthetic or orthodontic occlusions. However, common traditional and digital articulators are difficult and cumbersome in use to effectively translate the dental cast model to the articulator workspace when using traditional facebows. In this study, we have developed a personalized virtual dental articulator that directly utilizes computed tomography (CT) data to mathematically model the complex jaw movement, providing a more efficient and accurate way of analyzing and designing dental restorations. By utilizing CT data, Frankfurt's horizontal plane was established for the mathematical modeling of virtual articulation, eliminating tedious facebow transfers. After capturing the patients' CT images and tracking their jaw movements prior to dental treatment, the jaw-tracking information was incorporated into the articulation mathematical model. The validation and analysis of the personalized articulation approach were conducted by comparing the jaw movement between simulation data (virtual articulator) and real measurement data. As a result, the proposed virtual articulator achieves two important functions. Firstly, it replaces the traditional facebow transfer process by transferring the digital dental model to the virtual articulator through the anatomical relationship derived from the cranial CT data. Secondly, the jaw movement trajectory provided by optical tracking was incorporated into the mathematical articulation model to create a personalized virtual articulation with a small Fréchet distance of 1.7 mm. This virtual articulator provides a valuable tool that enables dentists to obtain diagnostic information about the temporomandibular joint (TMJ) and configure personalized settings of occlusal analysis for patients.

A Comprehensive Review of Factors That Influence the Accuracy of Intraoral Scanners

Intraoral scanners (IOSs) have become increasingly popular in the field of dentistry for capturing accurate digital impressions of patients' teeth and oral structures. This study investigates the various factors influencing their accuracy. An extensive search of scholarly literature was carried out via PubMed, utilizing appropriate keywords. Factors evaluated in the included studies were categorized into three primary divisions: those related to the operator, the patient, and the IOS itself. The analysis demonstrated that the accuracy of intraoral scanning is influenced by various factors such as scanner selection, operator skill, calibration, patient's oral anatomy, ambient conditions, and scanning aids. Maintaining updated software and understanding factors beyond scanner resolution are crucial for optimal accuracy. Conversely, smaller IOS tips, fast scanning speeds, and specific scanning patterns compromise the accuracy and precision. By understanding these factors, dental professionals can make more informed decisions and enhance the accuracy of IOSs, leading to improved final dental restorations.

The effect of generation change on the accuracy of full arch digital impressions

PURPOSE

This study is aimed to evaluate the effect of generation change on accuracy of IOSs on full-arch scans and the inter-operator reliability.

METHODS

In this study, 6 different IOS were tested: 3Shape Trios 3 (20.1.2.), 3Shape Trios 4 (20.1.1.), Medit i500 (2.3.6.), Medit i700 (2.4.6.), Planmeca Emerald (6.0.1.) and Planmeca Emerald S (6.0.1.). Eighteen dental students, inexperienced in scanning, took part in this study as operators. Each operator made 10 digital impressions; altogether, 30 impressions were made by each scanner. The 30 STL files were imported to the Geomagic Control X program, where they were compared to a reference STL file; the surface point's deviation of the full arch and the distance between the second molars' distobuccal cusps were measured, the inter-operator reliability was also investigated.

RESULTS

A significant increase in accuracy was found between Trios 3 and 4 in the case of both parameters and between Medit i500 and i700 in the case of full arch. There was no significant difference between Planmeca generations. In case of the inter-operator reliability no significant difference was detected.

CONCLUSION

Within this current study's limitation, it can be concluded that surface digitalization's accuracy can be modified with generation changes and that digital technology is less technique sensitive than traditional impression taking.

Accuracy of models of partially edentulous arches obtained by three-dimensional printing: An in vitro study

Aim

The aim of this study was to evaluate the accuracy of models of partially edentulous arches obtained by three-dimensional (3D) printing.

Settings and Design

This was an in vitro study.

Materials and Methods

Fifteen partially edentulous models were evaluated, using two methods of measuring dimensions: virtual, using the Standard Tessellation Language files of the models and software (control group), and physical, through printing the models and digital caliper (test group). For both methods, measurements were made regarding the dimensions of the teeth (width and length - buccal/lingual or palatal/occlusal) and distances between the teeth.

Statistical Analysis Used

For the variable of linear measurements (width and length) and distances between teeth of the same hemiarch, the Wilcoxon test was used, while for the variable between opposite hemiarches, the paired t-test was used.

Results

In the evaluation of the linear measurements, a significant difference was observed only when the width of the molar tooth was analyzed (P = 0.014). When the buccal length was measured, all teeth had linear measurements provided by the virtual method that was lower than the physical (P = 0.000), as well as the lingual/palatal length in incisors (P = 0.003) and molars (P = 0.009) and in total (P = 0.001). As for the analyses between teeth, no difference was identified between the measurements provided by the virtual method compared to the physical one.

Conclusions

The 3D printer used to print partially edentulous models provided linear distortions in the teeth but without changes in the distances between teeth of the same hemiarch and between teeth of opposite hemiarches.

Comparative Analysis between 3D-Printed Models Designed with Generic and Dental-Specific Software

With the great demand in the market for new dental software, the need has been seen to carry out a precision study for applications in digital dentistry, for which there is no comparative study, and there is a general ignorance regarding their applications. The purpose of this study was to investigate the accuracy differences between digital impressions obtained using generic G-CAD (general CAD) and D-CAD (CAD dental) software. Today, there is a difference between the design software used in dentistry and these in common use. Thus, it is necessary to make a comparison of precision software for specific and generic dental use. We hypothesized that there is no significant difference between the software for specific and general dental use.

METHODS

A typodont was digitized with an intraoral scanner and the models obtained were exported in STL format to four different softwares (Autodesk MeshMixer 3.5, Exocad Dental, Blender for dental, and InLAB). The STL files obtained by each software were materialized using a 3D printer. The printed models were scanned and exported in STL files, with which six pairs of groups were formed. The groups were compared using analysis software (3D Geomagic Control X) by superimposing them in the initial alignment order and using the best fit method.

RESULTS

There were no significant differences between the four analyzed software types; however, group 4, composed of the combination of D-CAD (Blender-InLAB), obtained the highest average (-0.0324 SD = 0.0456), with a higher accuracy compared to the group with the lowest average (group 5, composed of the combination of the Meshmixer and Blender models), a generic software and a specific software (0.1024 SD = 0.0819).

CONCLUSION

Although no evidence of significant difference was found regarding the accuracy of 3D models produced by G-CAD and D-CAD, combinations of groups where specific dental design software was present showed higher accuracy (precision and trueness). The comparison of the 3D graphics obtained with the superimposition of the digital meshes of the printed models performed with the help of the analysis software using the best fit method, replicating the same five reference points for the six groups formed, evidenced a greater tolerance in the groups using D-CAD.

3D-3D dentition superimposition for individual identification: A study of an Eastern Chinese population

Recently, 3D dental intraoral scanning technology has been developed rapidly and applied widely in everyday dental practice. Since 3D dental scanning could provide valuable personal information, it enabled researchers to develop novel procedures for individual identification through 3D-3D dentition superimposition. This study aimed to test the applicability of this method in an Eastern Chinese population and propose a threshold for personal identification. For this purpose, 40 volunteers were recruited, and the initial 80 (upper and lower) 3D intraoral scans (IOS) were collected. After one year, 80 IOS of these volunteers were repeatedly collected. In addition, the other 120 IOS of 60 patients were extracted from the database. The 3D models were trimmed, aligned, and superimposed via Geomagic Control X software, and then the root mean square (RMS) value of point-to-point distance between the two models was calculated. The superimposition of two IOS belonging to the same individual was considered as a match, and superimposition of two IOS belonging to different individuals was considered as a mismatch. Totally, superimpositions of 80 matches and 3120 mismatches were obtained. Intra- and inter-observer errors were assessed through the calculation of relative technical error of measurement (rTEM). Mann-Whitney U test verified possible statistically significant differences between matches and mismatches (P < 0.05). The rTEM of intra- and inter-observer repeatability analyses was lower than 4.7 %. The range of RMS value was 0.05-0.18 mm in matches and 0.72-2.28 mm in mismatches without overlapping. The percentage of accurate identification reached 100 % in blind test through an arbitrary RMS threshold of 0.45 mm. The results indicated that individual identification through the 3D-3D dentition superimposition was effective in Eastern Chinese population. Successful identification could be achieved with high probability when the RMS value of the point-to-point distance of two dentitions is <0.45 mm.

Diagnostic Applications of Intraoral Scanners: A Systematic Review

In addition to their recognized value for obtaining 3D digital dental models, intraoral scanners (IOSs) have recently been proven to be promising tools for oral health diagnostics. In this work, the most recent literature on IOSs was reviewed with a focus on their applications as detection systems of oral cavity pathologies. Those applications of IOSs falling in the general area of detection systems for oral health diagnostics (e.g., caries, dental wear, periodontal diseases, oral cancer) were included, while excluding those works mainly focused on 3D dental model reconstruction for implantology, orthodontics, or prosthodontics. Three major scientific databases, namely Scopus, PubMed, and Web of Science, were searched and explored by three independent reviewers. The synthesis and analysis of the studies was carried out by considering the type and technical features of the IOS, the study objectives, and the specific diagnostic applications. From the synthesis of the twenty-five included studies, the main diagnostic fields where IOS technology applies were highlighted, ranging from the detection of tooth wear and caries to the diagnosis of plaques, periodontal defects, and other complications. This shows how additional diagnostic information can be obtained by combining the IOS technology with other radiographic techniques. Despite some promising results, the clinical evidence regarding the use of IOSs as oral health probes is still limited, and further efforts are needed to validate the diagnostic potential of IOSs over conventional tools.

Effect of internal structures on the accuracy of 3D printed full-arch dentition preparation models in different printing systems

PURPOSE

The objective of this study was to investigate how internal structures influence the overall and marginal accuracy of full arch preparations fabricated through additive manufacturing in different printing systems.

MATERIALS AND METHODS

A full-arch preparation digital model was set up with three internal designs, including solid, hollow, and grid. These were printed using three different resin printers with nine models in each group. After scanning, each data was imported into the 3D data processing software together with the master cast, aligned and trimmed, and then put into the 3D data analysis software again to compare the overall and marginal deviation whose results are expressed using root mean square values and color maps. To evaluate the trueness of the resin model, the test data and reference data were compared, and the precision was evaluated by comparing the test data sets. Color maps were observed for qualitative analysis. Data were statistically analyzed by one-way analysis of variance and Bonferroni method was used for post hoc comparison (α = .05).

RESULTS

The influence of different internal structures on the accuracy of 3D printed resin models varied significantly (P < .05). Solid and grid models showed better accuracy, while the hollow model exhibited poor accuracy. The color maps show that the resin models have a tendency to shrink inwards.

CONCLUSION

The internal structure design influences the accuracy of the 3D printing model, and the effect varies in different printing systems. Irrespective of the kind of printing system, the printing accuracy of hollow model was observed to be worse than those of solid and grid models.

Effect of CAD-CAM Framework Design Fabricated from Sintered Cobalt-Chromium Alloy on Fracture Resistance of Metal-Ceramic Restorations

Introduction

Porcelain fracture is a common problem of metal-ceramic restorations (MCRs). One suggested strategy to prevent it is to modify the metal framework design; however, the available information regarding the effect of framework design on porcelain fracture is scarce.

Objective

This study aimed to assess the effect of computer-aided design and computer-aided manufacturing (CAD-CAM) framework design fabricated from sintered cobalt-chromium (Co-Cr) alloy on fracture resistance of MCRs.

Materials and Methods

Twenty premolar metal dies were fabricated for this in vitro study. Ten standard frameworks were designed with 0.5 mm thickness, and 10 customized frameworks were designed with 1 mm thickness at the lingual margin and 0.5 mm thickness in all other areas. All specimens were fabricated from sintered Co-Cr alloy (Ceramill Sintron) using soft metal milling technology. After porcelain application, the specimens underwent thermocycling and cyclic loading for 3,000 cycles between 5 and 55°C. The fracture resistance was measured by a universal testing machine. The failure mode was also determined. Data were statistically analyzed by independent t-test (α = 0.05).

Results

The mean fracture resistance of porcelain was 2,379 ± 531 N in the standard and 2,557 ± 448 N in the customized group. No significant difference was found in fracture resistance of the two groups (P > 0.05). All specimens in both groups showed mixed failure.

Conclusion

The fracture resistance of porcelain and the failure mode were not affected by the framework design of MCRs fabricated from sintered Co-Cr alloy (Ceramill Sintron).

Comparison of the learning curve of intraoral scanning with two different intraoral scanners based on scanning time

BACKGROUND

The appearance of intraoral scanners (IOSs) in dental offices was an important milestones for the digital innovations in dentistry. Knowing the learning curve for intraoral scanning is crucial, because it can serve as a guideline for clinicians before buying a new IOS. The aim of the present in vivo study was to determine the learning curve required by dental students for intraoral scanning with the 3Shape Trios 4 IOS and the CEREC Primescan IOS, based on scanning time.

METHODS

A total of 20 dental students with no previous experience in intraoral scanning participated in the present study. 10 students scanned with Trios 4® IOS (TRI) and 10 students took digital impressions with Primescan® IOS (CER). Every student created 15 digital impressions from patients. Prior to taking the impressions, theoretical and practical education was provided. The total scanning time included the upper and lower arches as well as bite registration, for which average values were calculated. Statistical analysis was performed using the Stata package with a mixed-effects generalized least squares regression models.

RESULTS

The average total scanning times were the following: TRI - 205 s for the 1st impression, 133.6 s for the 15th, CER - 289.8 s for the 1st impression, 147 s for the 15th. The model-based estimate of the difference between the two in case of TRI was 57.5 s, and in CER was 144.2 s which is a highly significant improvement in both cases (P < 0.0001). The slope of the scanning time vs. learning phase curve gradually approached flatness, and maintained a plateau: TRI - from the 11th measurement and CER - from the 14th measurement onward.

CONCLUSIONS

Given the limitations of the present study, we found difference between the learning curve of scanner types which are operate various principle of imaging. In case of the TRI fewer digital impressions (11 repeating) were sufficient to reach the average scanning time of an experienced user than using CER (14 repeating).

TRIAL REGISTRATION

The permission for this study was given by the University Ethics Committee of Semmelweis University (SE RKEB number: 184/2022).

Comparative Verification of the Accuracy of Implant Models Made of PLA, Resin, and Silicone

Polylactic acid (PLA) has gained considerable attention as an alternative to petroleum-based materials due to environmental concerns. We fabricated implant models with fused filament fabrication (FFF) 3D printers using PLA, and the accuracies of these PLA models were compared with those of plaster models made from silicone impressions and resin models made with digital light processing (DLP). A base model was obtained from an impact-training model. The scan body was mounted on the plaster, resin, and PLA models obtained from the base model, and the obtained information was converted to stereolithography (STL) data by the 3D scanner. The base model was then used as a reference, and its data were superimposed onto the STL data of each model using Geomagic control. The horizontal and vertical accuracies of PLA models, as calculated using the Tukey-Kramer method, were 97.2 ± 48.4 and 115.5 ± 15.1 μm, respectively, which suggests that the PLA model is the least accurate among the three models. In both cases, significant differences were found between PLA and gypsum and between the PLA and resin models. However, considering that the misfit of screw-retained implant frames should be ≤150 µm, PLA can be effectively used for fabricating implant models.

Accuracy of four recent intraoral scanners with respect to two different ceramic surfaces

OBJECTIVES

To investigate the complete arch accuracy of intraoral scanners (IOS) on two different ceramic surfaces.

METHODS

Two maxillary master cast samples were prepared. The bases of both the master casts were made from zirconium oxide. The difference between the two casts was that the teeth of the [ZR] cast were produced from zirconium oxide and that of the [LD] cast were made of lithium disilicate glass-ceramic. Unlike the zirconia teeth of the [ZR] cast, the lithium disilicate teeth of the [LD] cast were glazed. The two master casts were digitized using a high-resolution scanner (Atos Compact Scan 5 M, GOM GmbH, Braunschweig, Germany) to obtain digital reference casts. Subsequently, each master cast was scanned 15 times using four IOSs. The IOSs were the Cerec Omnicam [OM], Primescan [PR], Trios 4 [TR4], and VivaScan [VS]. On surface comparison, the absolute mean deviation values were obtained for trueness and precision. For multiple comparisons, statistically significant differences were analyzed using one-way ANOVA and the Kruskal-Wallis H test. The p-value was adjusted to control for the increased risk of type I error (p < 0.0083). To compare the two means, the t-test and Mann-Whitney U test were used (p < 0.05).

RESULTS

Trueness values for [ZR] ranged from 24.6 (±6.3) µm for [PR] and 77.1 (±8.3) µm for [OM]. Trueness values for [LD] were between 28.3 (±6.3) µm for [PR] and 72.8 (±15.6) µm for [OM]. Precision values for [ZR] ranged from 17.6 (±3.7) µm for [PR] to 37.3 (±9.9) µm for [OM]. Precision values for [LD] ranged from 17.5 (±3.6) µm for [PR] to 41.8 (±8.7) µm for [OM]. Statistically significant differences were found among all the IOSs (p < 0.0083). The trueness values of the four IOSs did not differ significantly (p < 0.05) with respect to either the [ZR] or [LD] cast. The precision values of [OM] and [VS] differed significantly with respect to the scanned surface.

CONCLUSIONS

Complete arch scans achieved with the four IOSs showed significantly different trueness and precision results. [VS] and [OM] were more sensitive in terms of the scanned material.

CLINICAL SIGNIFICANCE

The latest IOSs showed the required accuracy for complete arch digital impressions in-vitro investigations. These findings should be implemented under conditions relevant to complete arch deviations, such as the construction of occlusal splints, analysis of occlusal relationships, and long-span restorations. Clinicians should be aware that the clinically acceptable threshold varies depending on the purpose of the IOS.

Effect of Scanning Origin Location on Data Accuracy of Abutment Teeth Region in Digital Impression Acquired Using Intraoral Scanner for Removable Partial Denture: A Preliminary In Vitro Study

The aim of this study was to investigate the effect of scanning origin location on the data accuracy of removable partial denture (RPD) abutment teeth region in digital impressions acquired by an intraoral scanner. A mandibular partially edentulous model including the following target abutment teeth was used: the left second molar (#37); left first premolar (#34); and right second premolar (#45). The following scanning strategies were tested: the strategy starting from #37 to mesial direction (37M); strategies starting from #34 to mesial (34M) and distal directions (34D), and strategies starting from #45 to mesial (45M) and distal directions (45D). The evaluated measures were trueness, precision, and linear accuracy. One-way and two-way ANOVA were performed for the comparison of trueness and linear accuracy, while Kruskal-Wallis test was performed for the precision comparison (α = 0.05). 45M and 45D showed significantly superior trueness of #34 to 37M and 34D. 45M also showed significantly superior trueness of #45 to 34. 45D showed significantly inferior linear accuracy of #34 and superior linear accuracy of #45 compared to other strategies. It was concluded that scanning origin location would have an impact on data accuracy of RPD abutment teeth region in digital impressions acquired by intraoral scanner.

Influence of digital implant analog design on the positional trueness of an analog in additively manufactured models: An in-vitro study

BACKGROUND

Limited evidence exists regarding the accuracy of implant analog position in printed models, particularly when implant analogs with varying designs are used.

PURPOSE

To evaluate the effect of digital implant analog (DIA) design on the trueness of their position in additively manufactured digital implant models (DIMs) and to compare with that of a conventional implant analog in a stone cast.

MATERIALS AND METHODS

A dentate maxillary model with a conventional implant analog (Nobel Biocare Implant Replica 4.3 mm CC RP) at left second premolar site was digitized by using a laboratory scanner (3Shape D2000) and a (SB) scan body to generate the master standard tessellation language (STL) file (M0). 12 custom trays were fabricated on M0 file and conventional polyvinylsiloxane impressions of the model were made. All impressions were poured after inserting conventional implant analogs (Nobel RP Implant Replica) (Group A). Model was then digitized with an intraoral scanner (TRIOS 3) and the same SB, and DIMs with three different DIA designs (Nobel Biocare [Group B], Elos [Group C], and NT-trading [Group D]) were generated (Dental System-Model Builder). 12 DIMs of each design were additively manufactured and corresponding DIAs were inserted. All models were digitized by using the same laboratory scanner and SB, and these STLs were transferred to a 3D analysis software (Geomagic Control X), where the STL files of the models were superimposed over M0. Linear and 3D deviations at three selected points on SB (implant-abutment connection, most cervical point on SB, and most coronal point on SB) as well as angular deviations on two planes (buccolingual and mesiodistal) were calculated. Analysis of variance (ANOVA) and Bonferroni corrected t-tests were used to analyze the trueness of implant analog positions (α = 0.05).

RESULTS

The interaction of main effects significantly affected linear (p < 0.001) and angular deviations (p = 0.020). At point 1, group D had higher deviations than groups A and B (p ≤ 0.015). In addition, groups A and D had higher deviations than group B at point 4 (p < 0.001). While group C had similar linear deviations to those of other groups at point 1 and point 4 (p ≥ 0.192), the differences among test groups at point 2 were nonsignificant (p ≥ 0.276). Group B had lower angular deviations than groups C (p = 0.039) and D (p = 0.006) on buccolingual plane.

CONCLUSIONS

Analog design affected the trueness of analog position as proprietary, pressure/friction fit DIA (group B) had higher linear trueness than screw-retained DIA (Group D) and conventional implant analog (group A). In addition, pressure/friction fit DIA had the highest angular trueness among tested DIAs.

Comparison of different artificial landmarks and scanning patterns on the complete-arch implant intraoral digital scans

OBJECTIVES

The purpose of this study was to compare the effects of four types of artificial landmarks and three different scanning patterns on the accuracy of complete-arch implant intraoral digital scans.

METHODS

An edentulous mandibular model with 4 dental implants (Osstem) was prepared as the master reference model (MRM) and scanned with laboratory scanner (E4 Lab Scanner®). Then, the model was modified with four artificial landmarks: (i) CON- unmodified MRM, (ii) PIP- pressure-indicating paste brushed over the edentulous ridge, (iii) LD- liquid dam markers placed on the edentulous ridge, and (iv) FL- floss tied with pattern resin between the scan bodies. In each group, the modified model was scanned with three different scanning patterns: (i) LB- linguo-buccal pattern, (ii) SS- s-shaped pattern, and (iii) QU- quadrant pattern (n = 10/subgroup) using an intraoral scanner (Trios®4). Scans in STL format were exported and superimposed with MRM file using an inspection software (Geomagic Control X). Accuracy (trueness and precision) was evaluated by calculating the deviation, root mean square (RMS). Results were analyzed using two-way ANOVA, one-way ANOVA and Games-Howell (α = 0.05).

RESULTS

Significant differences in accuracy values were found across different artificial landmarks and scanning patterns as the LD artificial landmark with QU pattern showed the highest accuracy. The lowest accuracy was recorded in CON with LB pattern, PIP artificial landmark with LB pattern, and FL artificial landmark with SS pattern.

CONCLUSIONS

The artificial landmarks and scanning patterns had a significant effect on the accuracy of the complete-arch implant intraoral digital scans.

CLINICAL SIGNIFICANCE

When performing complete-arch digital scans with four dental implants, clinicians should select proper artificial landmark and scanning pattern, as the artificial landmark and scanning pattern significantly affect the accuracy of the scan when using an intraoral scanner. ®.

A Point-of-Care Digital Workflow for 3D Printed Passive Presurgical Orthopedic Plates in Cleft Care

Cleft lip and palate are one of the most common congenital craniofacial malformations. As an initial treatment, presurgical orthopedics is considered standard treatment at many cleft centers. Digital impressions are becoming feasible in cleft care. Computer-aided design (CAD) and three-dimensional (3D) printing are manufacturing standards in dentistry. The assimilation of these technologies has the potential to alter the traditional workflow for the fabrication of customized presurgical orthopedic plates. We present a digital workflow comprising three steps: 3D digital image acquisition with an intraoral scanner, open-source CAD modeling, and point-of-care 3D printing for the fabrication of personalized passive presurgical plates for newborns with cleft lip and palate. The digital workflow resulted in patient-related benefits, such as no risk of airway obstruction with quicker data acquisition (range 1-2.5 min). Throughput time was higher in the digital workflow 260-350 min compared to 135 min in the conventional workflow. The manual and personal intervention time was reduced from 135 min to 60 min. We show a clinically useful digital workflow for presurgical plates in cleft treatment. Once care providers overcome procurement costs, digital impressions, and point-of-care 3D printing will simplify these workflows and have the potential to become standard for cleft care.

An overview of three-dimensional imaging devices in dentistry

OBJECTIVE

To review four types of three-dimensional imaging devices: intraoral scanners, extraoral scanners, cone-beam computed tomography (CBCT), and facial scanners, in terms of their development, technologies, advantages, disadvantages, accuracy, influencing factors, and applications in dentistry.

METHODS

PubMed (National Library of Medicine) and Google Scholar databases were searched. Additionally, the scanner manufacturers' websites were accessed to obtain relevant data. Four authors independently selected the articles, books, and websites. To exclude duplicates and scrutinize the data, they were uploaded to Mendeley Data. In total, 135 articles, two books, and 17 websites were included.

RESULTS

Research and clinical practice have shown that oral and facial scanners and CBCT can be used widely in various areas of dentistry with high accuracy.

CONCLUSION

Although further advancement of these devices is desirable, there is no doubt that digital technology represents the future of dentistry. Furthermore, the combined use of different devices may bring dentistry into a new era. These four devices will play a significant role in clinical utility with high accuracy. The combined use of these devices should be explored further.

CLINICAL SIGNIFICANCE

The four devices will play a significant role in clinical use with high accuracy. The combined use of these devices should be explored further.

Effect of full arch two scanning techniques on the accuracy of overdenture conventional and CAD/CAM Co-Cr bars

This work evaluates the internal and marginal adaptation of implant-assisted overdenture cobalt–chromium (Co–Cr) bars manufactured using conventional as well as CAD/CAM subtractive and selective laser melting (SLM) utilizing two scanning techniques. Methods: An edentulous study model containing four dental implants placed at teeth sites 36, 33, 43, and 46 was used. The study cast was scanned and compared to the virtual casts developed from two scanning techniques, straight and zigzag motion, using the in silico superimposition process. Then, conventional techniques were used to produce full-arch bars that were compared to the bars fabricated using the two scanning techniques and CAD/CAM subtractive and additive techniques. Results: The conventional impression and casting techniques had the smallest marginal gap among the groups (P-value < 0.05). The CAD/CAM subtractive milling techniques in groups II and III had significantly smaller marginal gaps than SLM technique used in groups IV and V (P-value < 0.05). The analysis of the internal gap within each group showed statistically significant differences between different implant sites in all groups (P-value < 0.001), except when using the conventional impression and casting techniques in group I (P-value = 0.20). Conclusion: The conventional impression and fabrication techniques were better than the digital impression and CAD/CAM subtractive and additive techniques for the fabrication of full-arch bars. However, both straight and zigzag scanning techniques and the CAD/CAM subtractive technique had marginal and internal gaps that were within clinically accepted ranges, and the SLM was found to be unsuitable for long-span framework fabrication with either scanning technique used.

Comparative analysis of intraoral scanners accuracy using 3D software: an in vivo study

Background

The purpose of the present in vivo study was to compare the accuracy, in terms of trueness, between full-arch digital impressions of different intraoral scanning systems, using as a reference the ideality of the conventional impression technique.

Methods

Polyvinyl siloxane (PVS) two-step technique impressions of 27 subjects were taken, and the stone casts were scanned using desktop scanners R500 3Shape. For each arch, in vivo scans were taken with intraoral scanners Carestream CS3600, CEREC Omnicam and Trios 3Shape. All the files were compared, superimposing them on the reference model to calculate the total 3D and 2D deviations. The efficiency of the digital and conventional workflows was evaluated by measuring the work time in minutes. Statistical analyses were performed using R software (R Core Team 2020) with a p-value < 0.05.

Results

The three intraoral scanners differed from the PVS impression by differences of the order of 100–200 µm, and there was a trend of greater imprecision in the molar area in both dental arches. In comparison with PVS technique, CEREC tended to reduce the size of the impression, Trios presented the trend of greater precision, and Carestream showed minor differences the transversal distance. The areas of greatest discrepancy both in excess and in defect with respect to the PVS impression were the molar areas and incisal margins. Trios 3Shape recorded the shortest times and therefore with a more performing speed.

Conclusion

The Trios 3Shape was found to be the most accurate single-tooth scanner, while the Carestream CS 3600 showed better inter-arch diameter performance compared to PVS impressions. The 3D and 2D analyses showed a trend of greater distortion of the impressions compared to the conventional one in the molar region.

Digital intraoral scanner devices: a validation study based on common evaluation criteria

Background

The evolution of intraoral scanners (IOSs) is rapid, and new IOSs appear on the market with different properties depending on the manufacturers. There is no uniform rating system based on a defined set of aspects that has reported in the literature that can be used to compare these devices. This validation study aimed to compare different IOSs based on objective and comprehensive parameters.

Methods

In this study, 12 different IOSs were examined. The IOSs that were tested in this study in order of their delivery included the 3Shape Trios 3 Pod®, Planmeca Emerald®, Straumann DWIO®, GC Aadva®, iTero Element 2®, CEREC Primescan®, Medit i500®, 3Shape Trios 4 Move®, Carestream CS3600®, 3Shape Trios 4 Pod®, Carestream CS3700®, and Planmeca Emerald S®. IOSs were evaluated in four different ways: (a)summary chart, (b)comparative assessment, (c)data based on in vitro measurements and (d)accuracy measurements. A scoring system was created to enable an objective rating of IOSs.

Results

The differences among IOSs were demonstrated in point scores (summary chart[max. 10 points] + weight of IOSs[max. 2.5 points] + circumference of IOSs[max. 2.5 points] + in vitro scanning time[max. 2.5 points] + pauses in data capture[max. 2.5 points] + accuracy[max. 10 points] = summary[max. 30 points]). Trios 4 Pod achieved the greatest cumulative score (23.37 points), furthermore it earned the highest points for summary chart and scanning speed. Regarding scanning continuity, the best-performing IOSs, which tied at identical point scores, were the Trios 3 and 4 Pod, Trios 4 Move, iTero Element 2, CS3600 and CS3700. The most accurate IOS was the CEREC Primescan, although it earned the lowest points of the comparative assessment (heaviest IOS). GC Aadva scored 5.73 points of a maximum of 30 points, which was the poorest result in this study.

Conclusion

The scoring system reflects the differences among IOS devices based on the evaluated objective parameters and can be used to help clinicians select the right IOS device. The new generations of IOSs have more special properties, and their accuracy is higher than the previous versions.

Trial registration The permission for this study was granted by University Ethics Committee of Semmelweis University (SE RKEB number:108/2019).

A novel reference model for dental scanning system evaluation: analysis of five intraoral scanners

PURPOSE

MATERIALS AND METHODS

RESULTS

CONCLUSION

Three-Dimensional Modeling and 3D Printing of Biocompatible Orthodontic Power-Arm Design with Clinical Application

Three-dimensional (3D) printing with biocompatible resins offers new competition to its opposition—subtractive manufacturing, which currently dominates in dentistry. Removing dental material layer-by-layer with lathes, mills or grinders faces its limits when it comes to the fabrication of detailed complex structures. The aim of this original research was to design, materialize and clinically evaluate a functional and resilient shape of the orthodontic power-arm by means of biocompatible 3D printing. To improve power-arm resiliency, we have employed finite element modelling and analyzed stress distribution to improve the original design of the power-arm. After 3D printing, we have also evaluated both designs clinically. This multidisciplinary approach is described in this paper as a feasible workflow that might inspire application other individualized biomechanical appliances in orthodontics. The design is a biocompatible power-arm, a miniature device bonded to a tooth surface, translating significant bio-mechanical force vectors to move a tooth in the bone. Its design must be also resilient and fully individualized to patient oral anatomy. Clinical evaluation of the debonding rate in 50 randomized clinical applications for each power-arm-variant showed significantly less debonding incidents in the improved power-arm design (two failures = 4%) than in the original variant (nine failures = 18%).

Dental students' preference and perception on intraoral scanning and impression making

BACKGROUND

To investigate the preference and perception on intraoral scanning and impression making among dental students.

METHODS

Final-year dental students from the 2019 and 2020 cohorts were invited to complete an online questionnaire via Google-Form. Their preference on the intraoral-scanning/impression making techniques and their perception on these techniques including the ease of defect identification, ease of infection control, need of chairside support, ease to master the technique as a beginner, efficiency in their hands and ease to handle the scanner software (yes/no) were collected. The results were analysed using McNemar tests and binary logistic regression test. All tests were performed at significance level α = 0.05.

RESULTS

Ninety-seven students participated in this study with a response rate of 96.0 %. Eighty-one students (83.5 %) have tried intraoral scanning on peers. Fifty-three (54.6 %) students preferred intraoral-scanning and were categorized as Pro-scanning group. Forty-four (45.4 %) students either preferred impression-making (n = 21) or not sure (n = 23) were categorized as Others. More than half of students in both groups felt that intraoral-scanning is easier to identify defect, easier in infection control and require less chairside support. Higher proportion of students in the Pro-scanning group felt that intraoral-scanning requires less chairside support, easier to master as a beginner, more efficient in their hands and they can deal well with the scanner software than that in Others (P < 0.05). Regression shown that students preferred a technique that they perceived is more efficient (P = 0.000).

CONCLUSIONS

While intraoral scanning has perceived advantages, many students still prefer impression making that works more efficient to them.

Evaluation of the marginal fit of monolithic crowns fabricated by direct and indirect digitization

Purpose To evaluate the influence of intraoral and extraoral digitization systems on marginal discrepancy of monolithic lithium disilicate and monolithic zirconia computer-aided design-computer-aided manufacturing (CAD-CAM) crowns.Methods Forty standardized machined stainless steel specimens with the characteristics of a first molar were manufactured and randomly assigned to two groups (n=20 each), depending on their material: monolithic lithium disilicate ceramic (LM), and monolithic zirconia (ZM). Then, each group was subdivided into two depending on the scanning system used: intraoral scanner (IOS), and extraoral scanner (EOS). The digitization process was standardized with two methacrylate devices, one for each scanner. After scanning and manufacturing of the crowns, the marginal discrepancy was measured under a scanning electron microscope (SEM). Data analysis was made using two-way analysis of variance (ANOVA) and the effect size with Cohen's d.Results All the measurements were within the limits considered acceptable. Regardless the restorative material significant differences between scanners were observed, being the effect from low to moderate. However, no differences were observed between the scanners in either the lithium disilicate or zirconia group.Conclusions The intraoral scan showed lower marginal discrepancy than the extraoral scan in CAD-CAM monolithic crowns, but these differences were not observed in each of the ceramic systems.

Trueness evaluation of digital impression: The impact of the selection of reference and test object

OBJECTIVES

This study evaluated the importance of defining the reference and the test object during 3D surface comparisons to assess the trueness of an intraoral scanner.

MATERIALS AND METHODS

A maxillary complete-arch cast with interdental spaces was digitized with a high-resolution scanner to obtain the ground truth dataset [GT]. Fifteen intraoral scanning datasets [IOS] were obtained with an intraoral scanner. The trueness of the [IOS] datasets were evaluated by two different comparison procedures using a 3D analysis software: In the first comparison [REF-GT], the [GT] dataset was set as reference object and the [IOS] dataset was defined as test object. In the second comparison [REF-IOS], the [IOS] dataset were set as reference object and the [GT] dataset was defined as test object. The mean trueness of both comparisons was calculated with absolute mean deviation, (90-10)/2 percentile, and root-mean-squared (RMS) error method. Statistical significance was analyzed using the t-test (α=0.05).

RESULTS

The mean trueness values of [REF-GT] were 31.4(±6.1) µm for (90-10)/2 percentile, 77.0(±5.3) µm for absolute mean deviation, and 203.1(±4.8) µm for RMS error method. [REF-IOS] revealed 23.9(±4.8) µm, 28.3(±6.3) µm, and 39.6(±9.5) µm, respectively. The results differed significantly.

CONCLUSION

The datasets obtained from the intraoral scanner captured more adequately interproximal spaces in comparison to the [GT] dataset. Therefore, the [GT] dataset defined as reference object in the analysis software for 3D comparisons revealed misleading results.

CLINICAL SIGNIFICANCE

The selection of the reference object and of the areas to be compared have to be defined carefully regarding complete arch scanning accuracy analysis.

Monitoring of Erosive Tooth Wear with Intraoral Scanners In vitro

Intraoral scanners (IOS) have been used to quantify tooth wear, but so far they have not been systematically validated for monitoring of tissue loss. The aim of this in vitro study was to investigate whether progression of tissue loss can be detected with an IOS and whether IOS values agree with those obtained with noncontacting profilometry (PRO) serving as a standard method. Model jaws were mounted in a phantom head positioned in a dental chair. Flattened areas were prepared on the non-load-bearing cusps of the first molars (model teeth; n = 16) in order to fix flat enamel samples with an experimental area and a reference area. After baseline PRO and IOS, the experimental enamel area was stepwise etched with 35% H3PO4 gel (4 × 30 s and 4 × 15 s). After each etching, PRO and IOS was performed and the vertical tissue loss between the reference and experimental areas was measured, each at the same 3 measurement points. Furthermore, cupped cusps were simulated by stepwise preparation of the load-bearing cusps of the model teeth with a spherical diamond bur, and the maximum vertical depth after each preparation step was measured only by IOS. Trios3 (3Shape, Denmark), Carestream CS3600 (Carestream, USA) and an optical profilometer (MicroProf, Fries, Germany) were used to measure the flat areas of the enamel samples, whereas only IOS were used to measure curved surfaces on the load-bearing cupped cusps of the model teeth. The IOS data were analyzed with an external software (GOM Inspect, Germany) and with the respective internal IOS software. PRO revealed a mean (±SD) tissue loss of 17.1 ± 4.7 µm after 30-s etching steps and 10.1 ± 5.1 µm after the 15-s etching steps. IOS and software types were able to detect the progression of tissue loss after each etching step (p ≤ 0.001 each); Bland-Altmann plots revealed good agreement with PRO regardless of the order of tissue loss, and no systematic difference was found. Increasing cupped lesion depths were detected by all IOS, with no significant differences between IOS and analysis methods. IOS were able to detect small amounts of tissue loss under simulated clinical conditions and seem to be a promising tool for monitoring even initial erosive tooth wear.

Effect of the volumetric dimensions of a complete arch on the accuracy of scanners

PURPOSE

The present study aimed to evaluate the accuracy of a desktop scanner and intraoral scanners based on the volumetric dimensions of a complete arch.

MATERIALS AND METHODS

Seven reference models were fabricated based on the volumetric dimensions of complete arch (70%, 80%, 90%, 100%, 110%, 120%, and 130%). The reference models were digitized using an industrial scanner (Solutionix C500; MEDIT) for the fabrication of a computer-aided design (CAD) reference model (CRM). The reference models were digitized using three intraoral scanners (CS3600, Trios3, and i500) and one desktop scanner (E1) to fabricate a CAD test model (CTM). CRM and CTM were then superimposed using inspection software, and 3D analysis was conducted. For statistical analysis, one-way analysis of variance was used to verify the difference in accuracy based on the volumetric dimensions of the complete arch and the accuracy based on the scanners, and the differences among the groups were analyzed using the Tukey HSD test as a post-hoc test (α=.05).

RESULTS

The three different scanners showed a significant difference in accuracy based on the volumetric dimensions of the complete arch (P<.05), but the desktop scanner did not show a significant difference in accuracy based on the volumetric dimensions of the complete arch (P=.808).

CONCLUSION

The accuracy of the intraoral scanners was dependent on the volumetric dimensions of the complete arch, but the volumetric dimensions of the complete arch had no effect on the accuracy of the desktop scanner. Additionally, depending on the type of intraoral scanners, the accuracy differed according to the volumetric dimensions of the complete arch.

Comparison of feasibility, time consumption and costs of three virtual planning systems for surgical correction of midfacial deficiency

Background

Today virtual surgical planning (VSP) is a standard method in maxillofacial corrective surgery and is the key to reach satisfactory esthetic outcomes. The purpose of this study was to evaluate usability of three established virtual surgical planning software applications by comparing feasibility, time consumption, and costs in a standardized workflow for a modified intraoral quadrangular Le Fort II osteotomy (IQLFIIO).

Results

A cross-sectional study was performed based on retrospective and re-planned data of patients with midfacial deficiency treated by modified IQLFIIO, using three software applications: IPS Case Designer ®, Dolphin Imaging ®, and ProPlan CMF ®. Feasibility: All evaluated steps of the VSP procedure could be successfully performed in all three evaluated applications. In all software packages, it was possible to design the surgical splints with CAD/CAM technology. Working time: The mean value of time needed was IPS Case Designer ®, 36.5 min; Dolphin Imaging ®, 33.6 min; ProPlan CMF ®, 45.5 min. We found statistical significant difference between ProPlan CMF ® and Dolphin Imaging ® (p value, 0.02). Costs: Asset costs for acquiring the software, license fee, license possibilities, paying for support services, and service contracts were evaluated and are found in similar ranges.

Conclusion

All three tested software applications are usable for virtual planning of an IQLFIIO and splint production by CAD/CAM technology. Successful movement of bone segments and overlaying soft tissues proved feasibility. Time consumption and costs were found in similar ranges.

Effect of pulp chamber depth on the accuracy of endocrown scans made with different intraoral scanners versus an industrial scanner: An in vitro study

STATEMENT OF PROBLEM

The accuracy of intraoral scanners (IOSs) has been evaluated. However, testing their performance when scanning deep endocrown preparations is lacking.

PURPOSE

The purpose of this in vitro study was to assess the effect of pulpal chamber extension depth (PCED) on scanning accuracy and to compare the accuracy of different IOSs on scanning different PCEDs.

MATERIAL AND METHODS

Six different IOSs were compared: TRIOS 3, CEREC Omnicam, CEREC Primescan, Planmeca Emerald, iTero Element2, and Virtuo Vivo. Endocrown preparations were digitally designed with a computer-aided design and computer-aided manufacturing (CAD-CAM) software program (Rhicoceros), and the PCEDs of preparations were 2, 3.5, and 5 mm. Designed preparations were milled from a polymethylmethacrylate block (Telio CAD) with a milling unit. Reference scans were obtained from an industrial scanner (ATOS), and 5 test scans of each cavity were made with 6 IOSs. All scans were converted into standard tessellation language (STL) files. The data sets obtained from the IOSs were superimposed on the reference scan to evaluate trueness and on each other within groups to determine precision by using a 3D analysis software program (Geomagic Control X). Obtained data were analyzed with 1-way ANOVA and Tukey HSD tests (α=.05).

RESULTS

CEREC Primescan was found to have the best trueness and precision among the evaluated IOSs (P<.05), while Planmeca Emerald was found to have the lowest trueness (P<.05). For all tested PCEDs, statistically significant differences were found among IOSs. A PCED with a 2-mm depth (18.57 ±4.80 μm) showed significantly better scanning trueness than that with a 5-mm depth (23.81 ±6.53), while no significant differences were found between 2 and 3.5 mm (P>.05).

CONCLUSIONS

Deep pulpal chamber extensions of endocrown restorations could negatively affect scanning accuracy, and scanning accuracy varies depending on the selected IOS. CEREC Primescan appears to be the best IOS choice for scanning endocrowns with deep pulpal chamber extensions.

Influence of Preparation Design, Marginal Gingiva Location, and Tooth Morphology on the Accuracy of Digital Impressions for Full-Crown Restorations: An In Vitro Investigation

(1) Background: Intraoral optical scanning (IOS) has gained increased importance in prosthodontics. The aim of this in vitro study was to analyze the IOS accuracy for treatment with full crowns, considering possible influencing factors. (2) Methods: Two tooth morphologies, each with four different finish-line designs for tooth preparation and epi- or supragingival locations, were digitally designed, 3D-printed, and post-processed for 16 sample abutment teeth. Specimens were digitized using a laboratory scanner to generate reference STLs (Standard Tessellation Language), and were secondary-scanned with two IOS systems five times each in a complete-arch model scenario (Trios 3 Pod, Primescan AC). For accuracy, a best-fit algorithm (Final Surface) was used to analyze deviations of the abutment teeth based on 160 IOS-STLs compared to the reference STLs (16 preparations × 2 IOS-systems × 5 scans per tooth). (3) Results: Analysis revealed homogenous findings with high accuracy for intra- and inter-group comparisons for both IOS systems, with mean values of 80% quantiles from 20 ± 2 μm to 50 ± 5 μm. Supragingival finishing lines demonstrated significantly higher accuracy than epigingival margins when comparing each preparation (p < 0.05), whereas tangential preparations exhibited similar results independent of the gingival location. Morphology of anterior versus posterior teeth showed slightly better results in favor of molars in combination with shoulder preparations only. (4) Conclusion: The clinical challenge for the treatment with full crowns following digital impressions is the location of the prospective restoration margin related to the distance to the gingiva. However, the overall accuracy for all abutment teeth was very high; thus, the factors tested are unlikely to have a strong clinical impact.

Impact of Aging on the Accuracy of 3D-Printed Dental Models: An In Vitro Investigation

The aim of this in vitro study was to analyze the impact of model aging on the accuracy of 3D-printed dental models. A maxillary full-arch reference model with prepared teeth for a three-unit fixed dental prosthesis was scanned ten times with an intraoral scanner (3Shape TRIOS Pod) and ten models were 3D printed (Straumann P-Series). All models were stored under constant conditions and digitized with a desktop scanner after 1 day; 1 week; and 2, 3, and 4 weeks. For accuracy, a best-fit algorithm was used to analyze the deviations of the abutment teeth (GFaI e.V Final Surface^®). Wilcoxon Rank Sum Tests were used for comparisons with the level of significance set at α = 0.05. Deviation analysis of the tested models showed homogenous intragroup distance calculations at each timepoint. The most accurate result was for 1 day of aging (3.3 ± 1.3 µm). A continuous decrease in accuracy was observed with each aging stage from day 1 to week 4. A time-dependent difference was statistically significant after 3 weeks (p = 0.0008) and 4 weeks (p < 0.0001). Based on these findings, dental models should not be used longer than 3 to 4 weeks after 3D printing for the fabrication of definitive prosthetic reconstructions.