Electrochemical CO2 Reduction into Chemical Feedstocks: From Mechanistic Electrocatalysis Models to System Design

Enhanced CO2 electrochemical reduction on single-atom catalysts with optimized environmental, central and axial chemical ambient

Single-atom catalysts (SACs) have received significant research interests for electrocatalytic CO2 reduction reaction (CO2RR) to produce valuable chemicals. Designing optimal SACs for CO2RR is a great challenge because of the strong scaling relationship among the many carbon-containing intermediates. In this study, we designed high-performance SACs, breaking the scaling relationship through changing environmental nonmetals, central atoms and axial nonmetals together via a series of density functional theory (DFT) calculations. After screening through configuration stabilities, CO and CO2 adsorption energy, limiting potential of H2, product adsorption energy, limiting potential of products, energy barrier of C-C coupling process and AIMD simulations, we finally observed ten optimal SACs (Ti-N4-B, Ti-N4-Si, Ti-CN3-Si, Ti-CN2O(1)-S, Sc-C2NO(1)-B, Sc-C2NO(1)-Si, Ti-BCN2(2)-N, Sc-CN2O(3)-Si, Ru-C2NO(3)-C and Ti-BONC-C) after considering 4311 possible configurations with high activity and selectivity for HCOOH, CH4 and C2H6O formation. Among them, Ti-N4-B, Ru-C2NO(3)-C, and Sc-C2NO(1)-B have the lowest overpotentials for producing HCOOH, CH4, and C2H6O with UL of -0.2 V, -0.29 V, and -0.51 V, respectively. Subsequently, electronic analysis is implemented to provide a more comprehensive explanation at the electronic level for the enhanced CO2RR performance of the discovered SACs. Our research demonstrates that the performance of SACs on CO2RR can be significantly enhanced and altered by the combination of environmental nonmetals, central atoms, and axial nonmetals in a rational design. Importantly, it also establishes a design principle for the rapid screening of prospective catalysts for CO2RR with high activity and selectivity.

Electrochemical reduction of CO2 on pure and doped Cu2O(111)

Cu2O has been demonstrated to be effective for converting CO2 into value-added products. However, the mechanism of the carbon dioxide reduction (CO2R) on the most stable surface, Cu2O(111), is still under debate. Additionally, how to improve its activity and selectivity is a challenging issue too. In this work, we unravel that CO2R can occur before Cu2O reduction (Cu2O-R) when the applied potential is below -0.44 V and doping can improve its catalytic performance based on first-principles calculations. The pure Cu2O(111) surface shows high activity and selectivity for the production of formic acid (HCOOH). However, the performance of CO2R deteriorates on the reduced Cu2O(111). Doping p-block elements (Al, Ga, In, Tl, Sn, Pb, Bi) is proven to be a workable strategy to improve its catalytic performance by suppressing hydrogen evolution reaction (HER). Importantly, Ga-Cu2O exhibits the favorable bonding strength for *OCHO, which is responsible for the optimal catalytic activity (-0.18 V) among other p-block elements. Our calculations thus provide an insight into CO2 reduction mechanism of Cu2O(111), favoring rational design of Cu2O-based catalyst.

Rational Design of Dual-Atom Catalysts for Electrochemical CO2 Reduction to C1 and C2 Products with High Activity and Selectivity: A Density Functional Theory Study

Carbon dioxide (CO2) electroreduction using renewable energy provides a sustainable solution to mitigate greenhouse effects and achieve carbon neutrality. Developing high-performance electrocatalysts for the CO2 reduction reaction (CO2RR) is key to promoting such a technology. Herein, we systematically explored the CO2RR catalytic activity of 325 dual-metal-site catalysts (DMSCs) through density functional theory (DFT) calculations. Among them, the Sc/Tc DMSC is particularly advantageous for HCOOH, CH4, and CH3CH2OH production, with limiting potentials of -0.45 V, -0.45 V, and -0.46 V, respectively. The Ti/Rh DMSC can selectively convert CO2 to CH3CH2OH at ultralow overpotentials (U L = -0.21 V). HCOOH is the preferred product of the CO2RR on the Mn/Fe site with a U L of -0.30 V. Mn/Fe presents the highest inhibitory effects on the side reaction, the hydrogen evolution reaction (HER), with a U L of -0.66 V. Moreover, electronic analysis was conducted to further explain the enhancement for the CO2RR of explored catalysts at the subatomic level. Our work offers a strategy for screening of high-performance DMSCs and reveals the mechanisms of the CO2RR to target products for selected catalysts, benefiting the further development of CO2RR electrocatalysts.

Modulation of the electronic structure of nitrogen-carbon sites by sp3-hybridized carbon coupled to chloride ions improves electrochemical carbon dioxide reduction performance

The challenges remain to develop cost-effective carbon-based catalysts with high activity and selectivity. Here, we synergistically modulate carbon-based electrocatalysts through Cl doping with intrinsic defects in sp3-hybridized carbon and apply them to the electrochemical CO2 reduction reaction (CO2RR). The designed electrocatalyst achieved high selectivity over a wide potential range (-0.7 to -1.0 V), with a faraday efficiency of 96.3 % at -0.8 V for CO. In situ Fourier transform infrared spectroscopy, and analytical studies show pyrrole N to be the active site of CO2RR, and doping Cl increases the content of sp3-hybridized carbon in the carbon substrate, which synergistically accelerates the supply of hydrolysis dissociated protons and facilitates the protonation process of the intermediate products from *CO2 to *COOH. Density functional theory calculations show that Cl coupled sp3-hybridized carbon inhibits the adsorption of H* in the pyrrole N site and facilitates the desorption of *CO, thus promoting the whole process of CO2RR.

In situ Raman spectroscopic studies of CO2 reduction reactions: from catalyst surface structures to reaction mechanisms

The electrochemical CO2 reduction reaction (eCO2RR) has gained widespread attention as an important technology for carbon cycling and sustainable chemistry. In situ Raman spectroscopy, due to its molecular structure, sensitive advantage and real-time monitoring capability, has become an effective tool for studying the reaction mechanisms and structure-performance relationships in eCO2RR. This article reviews recent advancements in the application of in situ Raman spectroscopy in eCO2RR research, focusing on its critical role in monitoring reaction intermediates, analyzing catalyst surface states, and optimizing catalyst design. Through systematic studies of different catalysts and reaction conditions, in situ Raman spectroscopy has revealed the formation and transformation pathways of various intermediates, deeply exploring their relationship with the active sites of the catalysts. Furthermore, the review discusses the integration of in situ Raman spectroscopy with other characterization techniques to achieve a more comprehensive understanding of the reaction mechanisms. Finally, we summarize the current challenges and opportunities in this research area and look ahead to the future applications of in situ Raman spectroscopy in the field of eCO2RR.

Recent advances and developments in solar-driven photothermal catalytic CO2 reduction into multicarbon (C2+) products

Solar-driven catalytic conversion of carbon dioxide (CO2) into value-added C2+ chemicals and fuels has attracted significant attention over the past decades, propelled by urgent environmental and energy demands. However, the catalytic reduction of CO2 continues to face significant challenges due to inherently slow reduction kinetics. This review traces the historical development and current state of photothermal CO2 reduction, detailing the mechanisms by which CO2 is transformed into C2+ products. A key focus is on catalyst design, emphasizing surface defect engineering, bifunctional active site and co-catalyst coupling to enhance the efficiency and selectivity of solar-driven C2+ synthesis. Key reaction pathways to both C1 and C2+ products are discussed, ranging from CO, CH4 and methanol (CH3OH) synthesis to the production of C2-4 products such as C2-4 hydrocarbons, ethanol, acetic acid, and various carbonates. Notably, the advanced synthesis of C5+ hydrocarbons exemplifies the remarkable potential of photothermal technologies to effectively upgrade CO2-derived products, thereby delivering sustainable liquid fuels. This review provides a comprehensive overview of fundamental mechanisms, recent breakthroughs, and pathway optimizations, culminating in valuable insights for future research and industrial-scale prospect of photothermal CO2 reduction.

Promotion of C─C Coupling in the CO2 Electrochemical Reduction to Valuable C2+ Products: From Micro-Foundation to Macro-Application

The electrochemical CO2 reduction reaction (CO2RR) to valuable C2+ products emerges as a promising strategy for converting intermittent renewable energy into high-energy-density fuels and feedstock. Leveraging its substantial commercial potential and compatibility with existing energy infrastructure, the electrochemical conversion of CO2 into multicarbon hydrocarbons and oxygenates (C2+) holds great industrial promise. However, the process is hampered by complex multielectron-proton transfer reactions and difficulties in reactant activation, posing significant thermodynamic and kinetic barriers to the commercialization of C2+ production. Addressing these barriers necessitates a comprehensive approach encompassing multiple facets, including the effective control of C─C coupling in industrial electrolyzers using efficient catalysts in optimized local environments. This review delves into the advancements and outstanding challenges spanning from the microcosmic to macroscopic scales, including the design of nanocatalysts, optimization of the microenvironment, and the development of macroscopic electrolyzers. By elucidating the influence of the local electrolyte environment, and exploring the design of potential industrial flow cells, guidelines are provided for future research aimed at promoting C─C coupling, thereby bridging microscopic insights and macroscopic applications in the field of CO2 electroreduction.

Benchmarking Performance Indices of Electrochemical CO2 Reduction to Ethylene Based on Prospective Life Cycle Assessment for Negative Emissions

To mitigate global warming to the most ambitious targets, it is necessary to remove CO2 from the atmosphere and reduce fossil fuels use. The electrochemical conversion of CO2 to ethylene (C2H4) as a basic chemical is a promising technology that meets both requirements; however, its life cycle CO2 emissions remain inconclusive because of varying assumptions in the performance indices. This study aimed to set benchmarks for the four most sensitive indices to achieve -0.5 t-CO2/t-C2H4 by calculating net greenhouse gas (GHG) emissions through a prospective life cycle assessment of a model system including CO2 capture, CO2 enrichment, electrochemical conversion, CO2 recycling, and cryogenic separation. As a result, the electrochemical conversion process was the hotspot of life cycle emissions, and representative benchmarks were determined as follows: cell voltage, 3.5 V; C2H4 Faraday efficiency, 70 %; conversion rate, 20 %; and electrochemical CO2 recycling energy, 2.2 GJ/t-CO2. The gaps between the benchmarks and current top data of cell voltage and Faraday efficiency were <10 %, and suppressing the performance degradation for up to one year was found to be a critical requirement. These results can direct research towards the development of a year-round stable system, rather than further improving the performance indices.

Behavior, mechanisms, and applications of low-concentration CO2 in energy media

This review explores the behavior of low-concentration CO2 (LCC) in various energy media, such as solid adsorbents, liquid absorbents, and catalytic surfaces. It delves into the mechanisms of diffusion, adsorption, and catalytic reactions, while analyzing the potential applications and challenges of these properties in technologies like air separation, compressed gas energy storage, and CO2 catalytic conversion. Given the current lack of comprehensive analyses, especially those encompassing multiscale studies of LCC behavior, this review aims to provide a theoretical foundation and data support for optimizing CO2 capture, storage, and conversion technologies, as well as guidance for the development and application of new materials. By summarizing recent advancements in LCC separation techniques (e.g., cryogenic air separation and direct air carbon capture) and catalytic conversion technologies (including thermal catalysis, electrochemical catalysis, photocatalysis, plasma catalysis, and biocatalysis), this review highlights their importance in achieving carbon neutrality. It also discusses the challenges and future directions of these technologies. The findings emphasize that advancing the efficient utilization of LCC not only enhances CO2 reduction and resource utilization efficiency, promoting the development of clean energy technologies, but also provides an economically and environmentally viable solution for addressing global climate change.

Construction of an Indium-Based Coordination Polymer with Redox Non-Innocent Ligand for High-Efficient Electrochemical CO2 Reduction

Developing high-activity and long-term stable electrocatalysts for electrochemical CO2 reduction reaction (eCO2RR) to valuable products is still a challenge. An in-depth understanding of reaction mechanisms and the structure-function relationship is required for the development of an advanced catalytic eCO2RR system. Herein, a coordination polymer of indium(III) and benzenehexathiol (BHT) was developed as an electrocatalyst (In-BHT) for eCO2RR to HCOO-, which displayed an outstanding catalytic performance over the entire pH range. However, experimental results revealed significantly different catalytic pathways in the acid and neutral/alkaline solutions, which are attributed to the influence of redox non-innocent ligands on the rate-determining step (RDS). In the acid solution, the RDS is the formation of *OCOH intermediate through the proton transfer that originates from H2O in the solution, leading to relatively sluggish kinetics. But in the neutral or alkaline solution, the thiolate groups could be protonated during the catalytic process, and such proton can attack on carbon of absorbed CO2 via an intramolecular proton transfer, promoting the formation of *OCHO intermediate, resulting in faster kinetics. Our findings revealed the pivotal roles of the redox non-innocent ligands of metal active sites for eCO2RR, providing a new idea for designing highly efficient electrocatalysts.

Atomically Dispersed Ni-N-C Catalysts for Electrochemical CO2 Reduction

The atomic dispersion of nickel in Ni-N-C catalysts is key for the selective generation of carbon monoxide through the electrochemical carbon dioxide reduction reaction (CO2RR). Herein, the study reports a highly selective, atomically dispersed Ni1.0%-N-C catalyst with reduced Ni loading compared to previous reports. Extensive materials characterization fails to detect Ni crystalline phases, reveals the highest concentration of atomically dispersed Ni metal, and confirms the presence of the proposed Ni-Nx active site at this reduced loading. The catalyst shows excellent activity and selectivity toward CO generation, with a faradaic efficiency for CO generation (FECO) of 97% and partial current density for CO (jco) of -9.0 mA cm-2 at -0.9 V in an electrochemical H-type cell. CO2RR activity and selectivity are also studied by rotating disk electrode (RDE) measurements where transport limitations can be suppressed. It is expected that the utility of these Ni-N-C catalysts will lie with tandem CO2RR reaction schemes to multi-carbon (C2+) products.

Integrated "Two-in-One" Strategy for High-Rate Electrocatalytic CO2 Reduction to Formate

The electrochemical CO2 reduction reaction (ECR) is a promising pathway to producing valuable chemicals and fuels. Despite extensive studies reported, improving CO2 adsorption for local CO2 enrichment or water dissociation to generate sufficient H* is still not enough to achieve industrial-relevant current densities. Herein, we report a "two-in-one" catalyst, defective Bi nanosheets modified by CrOx (Bi-CrOx), to simultaneously promote CO2 adsorption and water dissociation, thereby enhancing the activity and selectivity of ECR to formate. The Bi-CrOx exhibits an excellent Faradaic efficiency (≈100 %) in a wide potential range from -0.4 to -0.9 V. In addition, it achieves a remarkable formate partial current density of 687 mA cm-2 at a moderate potential of -0.9 V without iR compensation, the highest value at -0.9 V reported so far. Control experiments and theoretical simulations revealed that the defective Bi facilitates CO2 adsorption/activation while the CrOx accounts for enhancing the protonation process via accelerating H2O dissociation. This work presents a pathway to boosting formate production through tuning CO2 and H2O species at the same time.

Atomic Ordering-Induced Ensemble Variation in Alloys Governs Electrocatalyst On/Off States

The catalytic behavior of a material is influenced by ensembles─the geometric configuration of atoms on the surface. In conventional material systems, ensemble effects and the electronic structure are coupled because these strategies focus on varying the material composition, making it difficult to understand the role of ensembles in isolation. This study introduces a methodology that separates geometric effects from the electronic structure. To tune the Pd ensemble size on the catalyst surface, we compared the reactivity of structurally different but compositionally identical Pd3Bi intermetallic and solid solution alloys. Pd3Bi intermetallics display no reactivity for methanol oxidation (MOR), while their solid solution counterparts show significant reactivity (0.5 mA cmPd-2). Intermetallics form smaller ensembles (1, 3, 4, and 5 atoms across all low-energy facets), whereas solid solution Pd3Bi has several facets that support larger Pd ensembles, with an average size of 5.25 atoms and up to 6 atoms. A partially ordered Pd3Bi (a mixed phase of intermetallic and solid solution) alloy shows intermediate MOR activity (0.1 mA cmPd-2), confirming that methanol oxidation activity tracks with the average ensemble size. All Pd3Bi alloys maintained similar electronic structures, as confirmed by X-ray photoelectron spectroscopy (XPS) valence band spectroscopy and X-ray absorption near edge structure (XANES) measurements, indicating that reactivity differences arise from variations in the ensemble size induced by differences in the atomic ordering. Our findings offer an approach for designing materials with controllable active site configurations while maintaining the catalyst's electronic structure, thereby enabling more efficient catalyst design.

Multiscale Modeling of CO2 Electrochemical Reduction on Copper Electrocatalysts: A Review of Advancements, Challenges, and Future Directions

Although CO2 contributes significantly to global warming, it also offers potential as a raw material for the production of hydrocarbons such as CH4, C2H4 and CH3OH. Electrochemical CO2 reduction reaction (eCO2RR) is an emerging technology that utilizes renewable energy to convert CO2 into valuable fuels, solving environmental and energy problems simultaneously. Insights gained at any individual scale can only provide a limited view of that specific scale. Multiscale modeling, which involves coupling atomistic-level insights (density functional theory, DFT) and (Molecular Dynamics, MD), with mesoscale (kinetic Monte Carlo, KMC, and microkinetics, MK) and macroscale (computational fluid dynamics, CFD) simulations, has received significant attention recently. While multiscale modeling of eCO2RR on electrocatalysts across all scales is limited due to its complexity, this review offers an overview of recent works on single scales and the coupling of two and three scales, such as "DFT+MD", "DFT+KMC", "DFT+MK", "KMC/MK+CFD" and "DFT+MK/KMC+CFD", focusing particularly on Cu-based electrocatalysts as copper is known to be an excellent electrocatalyst for eCO2RR. This sets it apart from other reviews that solely focus exclusively on a single scale or only on a combination of DFT and MK/KMC scales. Furthermore, this review offers a concise overview of machine learning (ML) applications for eCO2RR, an emerging approach that has not yet been reviewed. Finally, this review highlights the key challenges, research gaps and perspectives of multiscale modeling for eCO2RR.

Electrochemical CO2 Reduction to Multicarbon Products on Non-Copper Based Catalysts

Electrochemical CO2 reduction reaction (eCO2RR) to value-added multicarbon (C2+) products offers a promising approach for achieving carbon neutrality and storing intermittent renewable energy. Copper (Cu)-based electrocatalysts generally play the predominant role in this process. Yet recently, more and more non-Cu materials have demonstrated the capability to convert CO2 into C2+, which provides impressive production efficiency even exceeding those on Cu, and a wider variety of C2+ compounds not achievable with Cu counterparts. This motivates us to organize the present review to make a timely and tutorial summary of recent progresses on developing non-Cu based catalysts for CO2-to-C2+. We begin by elucidating the reaction pathways for C2+ formation, with an emphasis on the unique C-C coupling mechanisms in non-Cu electrocatalysts. Subsequently, we summarize the typical C2+-involved non-Cu catalysts, including ds-, d- and p-block metals, as well as metal-free materials, presenting the state-of-the-art design strategies to enhance C2+ efficiency. The system upgrading to promote C2+ productivity on non-Cu electrodes covering microbial electrosynthesis, electrolyte engineering, regulation of operational conditions, and synergistic co-electrolysis, is highlighted as well. Our review concludes with an exploration of the challenges and future opportunities in this rapidly evolving field.

Tackling CO2 Loss in Electrocatalytic Carbon Dioxide Reduction by Advanced Material and Electrolyzer Design

Electrocatalytic CO2 reduction (ECO2R) has been considered as a promising approach to convert CO2 into valuable chemicals and fuels. CO2 loss in conventional alkaline electrolyzers has been recognized as a major obstacle that compromising the efficiency of the ECO2R system. This review firstly conducts an in-depth assessment of the origin and influence of CO2 loss. On this basis, this work summarizes electrolyzer configurations based on novel material and structure design that are capable of tackling CO2 loss, including acidic electrolyzer, bipolar membrane (BPM) derived electrolyzer, cascade electrolyzer, liquid-phase-anode electrolyzer, and liquid-fed electrolyzer. The design strategies and challenges of these carbon efficient electrolyzers have been deliberated in detail. By comparing and analyzing the advantages and limitations of various electrolyzer designs, this work aims to provide some guidelines for the development of efficient ECO2R technology toward large-scale industrial application.

Addressing the Carbonate Issue: Electrocatalysts for Acidic CO2 Reduction Reaction

Electrochemical CO2 reduction reaction (CO2RR) powered by renewable energy provides a promising route to CO2 conversion and utilization. However, the widely used neutral/alkaline electrolyte consumes a large amount of CO2 to produce (bi)carbonate byproducts, leading to significant challenges at the device level, thereby impeding the further deployment of this reaction. Conducting CO2RR in acidic electrolytes offers a promising solution to address the "carbonate issue"; however, it presents inherent difficulties due to the competitive hydrogen evolution reaction, necessitating concerted efforts toward advanced catalyst and electrode designs to achieve high selectivity and activity. This review encompasses recent developments of acidic CO2RR, from mechanism elucidation to catalyst design and device engineering. This review begins by discussing the mechanistic understanding of the reaction pathway, laying the foundation for catalyst design in acidic CO2RR. Subsequently, an in-depth analysis of recent advancements in acidic CO2RR catalysts is provided, highlighting heterogeneous catalysts, surface immobilized molecular catalysts, and catalyst surface enhancement. Furthermore, the progress made in device-level applications is summarized, aiming to develop high-performance acidic CO2RR systems. Finally, the existing challenges and future directions in the design of acidic CO2RR catalysts are outlined, emphasizing the need for improved selectivity, activity, stability, and scalability.

NiNC Catalysts in CO2-to-CO Electrolysis

CO2-to-CO electrolyzer technology converts carbon dioxide into carbon monoxide using electrochemical methods, offering significant environmental and energy benefits by aiding in greenhouse gas mitigation and promoting a carbon circular economy. Recent study by Strasser et al. in Nature Chemical Engineering presents a high-performance CO2-to-CO electrolyzer utilizing a NiNC catalyst with nearly 100% faradaic efficiency, employing innovative diagnostic tools like the carbon crossover coefficient (CCC) to address transport-related failures and optimize overall efficiency. Strasser's research demonstrates the potential of NiNC catalysts, particularly NiNC-IMI, for efficient CO production in CO2-to-CO electrolyzers, highlighting their high selectivity and performance. However, challenges such as localized CO2 depletion and mass transport limitations underscore the need for further optimization and development of diagnostic tools like CCC. Strategies for optimizing catalyst structure and operational parameters offer avenues for enhancing the performance and reliability of electrochemical CO2 reduction catalysts.

Constraining CO2 Coverage on Copper Promotes CO2 Electroreduction to Multi-carbon Products in Strong Acid

Electrocatalytic CO2 reduction (CO2R) to multi-carbon (C2+) products in strong acid presents a promising approach to mitigate the CO2 loss commonly encountered in alkaline and neutral systems. However, this process often suffers from low selectivity for C2+ products due to the competing C1 (e.g., CO and HCOOH) formation and complex C-C coupling kinetics. In this work, we report a CO2 coverage constraining strategy by diluting CO2 reactant feed to modulate the intermediate distribution and C-C coupling pathways for an enhanced electrosynthesis of C2+ products in strong acid. Lowering the CO2 feed concentration reduces CO2 coverage on copper catalyst, enriching the surface coverage and optimizing the adsorption configuration of the key CO intermediate for C-C coupling. This approach efficiently suppresses the formation of undesired C1 products. By employing a 20 % CO2 feed, we achieved a significant improvement in C2+ Faradaic efficiency, reaching 68 % at 100 mA cm-2, approximately 1.7 times higher than the 41 % obtained using pure CO2. We demonstrated the direct electroreduction of a 30 % CO2 feed-representative CO2 concentration of typical industrial flue gases-in a full electrolyzer, achieving a C2+ selectivity of 78 % and an energy efficiency of 23 % at 200 mA cm-2.

ICP-MS Assisted EDX Tomography: A Robust Method for Studying Electrolyte Penetration Phenomena in Gas Diffusion Electrodes Applied to CO2 Electrolysis

A carbon paper-based gas diffusion electrode (GDE) is used with a bismuth(III) subcarbonate active catalyst phase for the electrochemical reduction of CO2 in a gas/electrolyte flow-by configuration electrolyser at high current density. It is demonstrated that in this configuration, the gas and catholyte phases recombine to form K2CO3/KHCO3 precipitates to an extent that after electrolyses, vast amount of K+ ions is found by EDX mapping in the entire GDE structure. The fact that the entirety of the GDE gets wetted during electrolysis should, however, not be interpreted as a sign of flooding of the catalyst layer, since electrolyte perspiring through the GDE can largely be removed with the outflow gas, and the efficiency of electrolysis (toward the selective production of formate) can thus be maintained high for several hours. For a full spatial scale quantitative monitoring of electrolyte penetration into the GDE, (relying on K+ ions as tracer) the method of inductively coupled plasma-mass spectrometry (ICP-MS) assisted energy dispersive X-ray (EDX) tomography is introduced. This new, cheap and robust tomography of non-uniform aspect ratio has a large planar span that comprises the entire GDE surface area and a submicrometer depth resolution, hence it can provide quantitative information about the amount and distribution of K+ remnants inside the GDE structure, in three dimensions.

Enhancing CO2 Electroreduction Precision to Ethylene and Ethanol: The Role of Additional Boron Catalytic Sites in Cu-Based Tandem Catalysts

The electrocatalytic conversion of carbon dioxide (CO2) into valuable multicarbon (C2+) compounds offers a promising approach to mitigate CO2 emissions and harness renewable energy. However, achieving precise selectivity for specific C2+ products, such as ethylene and ethanol, remains a formidable challenge. This study shows that incorporating elemental boron (B) into copper (Cu) catalysts provides additional adsorption sites for *CO intermediates, enhancing the selectivity of desirable C2+ products. Additionally, using a nickel single-atom catalyst (Ni-SAC) as a *CO source increases local *CO concentration and reduces the hydrogen evolution reaction. In situ experiments and density functional theory (DFT) calculations reveal that surface-bound boron units adsorb and convert *CO more efficiently, promoting ethylene production, while boron within the bulk phase of copper influences charge transfer, facilitating ethanol generation. In a neutral electrolyte, the bias current density for ethylene production using the B-O-Cu2@Ni-SAC0.05 hybrid catalyst exceeded 300 mA cm-2, and that for ethanol production with B-O-Cu5@Ni-SAC0.2 surpassed 250 mA cm-2. This study underscores that elemental doping in Cu-based catalysts not only alters charge and crystalline phase arrangements at Cu sites but also provides additional reduction sites for coupling reactions, enabling the efficient synthesis of distinct C2+ products.

Delocalization State-Stabilized Znδ+ Active Sites for Highly Selective and Durable CO2 Electroreduction

Zinc (Zn)-based materials are cost-effective and promising single-metal catalysts for CO2 electroreduction to CO but is still challenged by low selectivity and long-term stability. Undercoordinated Zn (Znδ+) sites have been demonstrated to be powerful active centers with appropriate *COOH affinity for efficient CO production However, electrochemical reduction conditions generally cause the inevitable reduction of Znδ+, resulting in the decline of CO efficiency over prolonged operation. Herein, a Zn cyanamide (ZnNCN) catalyst is constructed for highly selective and durable CO2 electroreduction, wherein the delocalized Zn d-electrons and resonant structure of cyanamide ligand prevent the self-reduction of ZnNCN and maintain Znδ+ sites under cathodic conditions. The mechanism studies based on density functional theory and operando spectroscopies indicate that delocalized Znδ+ site can stabilize the key *COOH intermediate through hard-soft acid-base theory, therefore thermodynamically promoting CO2-to-CO conversion. Consequently, ZnNCN delivers a CO Faradaic efficiency (FE) of up to 93.9% and further exhibits a remarkable stability lifespan of 96 h, representing a significant advancement in developing robust Zn-based electrocatalysts. Beyond expanding the variety of CO2 reduction catalysts, this work also offers insights into understanding the structure-function sensitivity and controlling dynamic active sites.

Direct low concentration CO2 electroreduction to multicarbon products via rate-determining step tuning

Direct converting low concentration CO2 in industrial exhaust gases to high-value multi-carbon products via renewable-energy-powered electrochemical catalysis provides a sustainable strategy for CO2 utilization with minimized CO2 separation and purification capital and energy cost. Nonetheless, the electrocatalytic conversion of dilute CO2 into value-added chemicals (C2+ products, e.g., ethylene) is frequently impeded by low CO2 conversion rate and weak carbon intermediates' surface adsorption strength. Here, we fabricate a range of Cu catalysts comprising fine-tuned Cu(111)/Cu2O(111) interface boundary density crystal structures aimed at optimizing rate-determining step and decreasing the thermodynamic barriers of intermediates' adsorption. Utilizing interface boundary engineering, we attain a Faradaic efficiency of (51.9 ± 2.8) % and a partial current density of (34.5 ± 6.4) mA·cm-2 for C2+ products at a dilute CO2 feed condition (5% CO2 v/v), comparing to the state-of-art low concentration CO2 electrolysis. In contrast to the prevailing belief that the CO2 activation step (C O 2 + e - + * → C O 2 - * ) governs the reaction rate, we discover that, under dilute CO2 feed conditions, the rate-determining step shifts to the generation of *COOH (C O 2 - * + H 2 O → C * O O H + O H - ( a q ) ) at the Cu0/Cu1+ interface boundary, resulting in a better C2+ production performance.

High-Entropy Metal Sulfide Promises High-Performance Carbon Dioxide Reduction

The efficient conversion of carbon dioxide (CO2) requires the development of stable catalysts with high selectivity and reactivity within a wide potential range. Here, the high-entropy metal sulfide CuAgZnSnS4 is designed for CO2 reduction with excellent performance (FEcarbon products ≥ 90%) in whole test potential windows (600 mV) based on the synergistic effect of the high-entropy metal sulfide. In particular, CuAgZnSnS4 exhibits better single-product selectivity with the highest FEHCOOH/FECO value (29.03) at -1.28 versus reversible hydrogen electrode (RHE). In combination with in situ measurements and theoretical calculations, it is further revealed that the synergistic effect of CuAgZnSnS4 realizes the controllable regulation of the surface electronic structure at Sn active sites, strengthening orbital interactions between *OCHO and Sn active sites. As a result, the effective adsorption and activation of *OCHO instead of *H are obtained, improving the single-product selectivity of electrocatalytic CO2 reduction and inhibiting the competitive hydrogen evolution reaction significantly. Our findings may complete the understanding of the synergistic effect for high-entropy materials in catalysis and offer new insight into the design of efficient electrocatalysts with high catalytic activity.

Cascade Catalytic Systems for Converting CO2 into C2+ Products

The excessive emission and continuous accumulation of CO2 have precipitated serious social and environmental issues. However, CO2 can also serve as an abundant, inexpensive, and non-toxic renewable C1 carbon source for synthetic reactions. To achieve carbon neutrality and recycling, it is crucial to convert CO2 into value-added products through chemical pathways. Multi-carbon (C2+) products, compared to C1 products, offer a broader range of applications and higher economic returns. Despite this, converting CO2 into C2+ products is difficult due to its stability and the high energy required for C-C coupling. Cascade catalytic reactions offer a solution by coordinating active components, promoting intermediate transfers, and facilitating further transformations. This method lowers energy consumption. Recent advancements in cascade catalytic systems have allowed for significant progress in synthesizing C2+ products from CO2. This review highlights the features and advantages of cascade catalysis strategies, explores the synergistic effects among active sites, and examines the mechanisms within these systems. It also outlines future prospects for CO2 cascade catalytic synthesis, offering a framework for efficient CO2 utilization and the development of next-generation catalytic systems.

Unfolding Electrolyzer Characteristics to Reveal Solar-to-Chemical Efficiency Potential: Rapid Analysis Method Bridging Electrochemistry and Photovoltaics

Development of photovoltaic-electrochemical (PV-EC) systems for energy storage and industry decarbonization requires multidisciplinary collaborative efforts of different research groups from both photovoltaic and electrochemical research communities. Consequently, the evaluation of the solar-to-chemical or solar-to-fuel efficiency of a new electrolyzer (EC) as a part of a PV-EC system is a time-consuming task that is challenging in a routine optimization loop. To address this issue, a new rapid assessment method is proposed. This method employs power balance requirements to unfold the input EC characteristics into the parameter space of PV-EC systems. The system parameters, composed with the EC output characteristics, yield the solar-to-chemical efficiency attainable by the electrolyzer in combination with any PV device under any irradiance at any relative PV-to-EC scaling and any mode of power coupling. This comprehensive overview is achieved via a mathematically simple conversion of the EC characteristics in any spreadsheet software. The method, designed to streamline the development and minimize the efforts of both the photovoltaic and electrochemical communities, is demonstrated via the analysis of CO2-reduction electrolyzer characteristics and verified with dedicated PV-EC experiments.

Carbon encapsulated nanoparticles: materials science and energy applications

The technological implementation of electrochemical energy conversion and storage necessitates the acquisition of high-performance electrocatalysts and electrodes. Carbon encapsulated nanoparticles have emerged as an exciting option owing to their unique advantages that strike a high-level activity-stability balance. Ever-growing attention to this unique type of material is partly attributed to the straightforward rationale of carbonizing ubiquitous organic species under energetic conditions. In addition, on-demand precursors pave the way for not only introducing dopants and surface functional groups into the carbon shell but also generating diverse metal-based nanoparticle cores. By controlling the synthetic parameters, both the carbon shell and the metallic core are facilely engineered in terms of structure, composition, and dimensions. Apart from multiple easy-to-understand superiorities, such as improved agglomeration, corrosion, oxidation, and pulverization resistance and charge conduction, afforded by the carbon encapsulation, potential core-shell synergistic interactions lead to the fine-tuning of the electronic structures of both components. These features collectively contribute to the emerging energy applications of these nanostructures as novel electrocatalysts and electrodes. Thus, a systematic and comprehensive review is urgently needed to summarize recent advancements and stimulate further efforts in this rapidly evolving research field.

Electrochemical CO2 Conversion Commercialization Pathways: A Concise Review on Experimental Frontiers and Technoeconomic Analysis

Technoeconomic analysis (TEA) studies are vital for formulating guidelines that drive the commercialization of electrochemical CO2 reduction (eCO2R) technologies. In this review, we first discuss the progress in the field of eCO2R processes by providing current state-of-the-art metrices (e.g., faradic efficiency, current density) based on the recent heterogeneous catalysts' discovery, electrolytes, electrolyzers configuration, and electrolysis process designs. Next, we assessed the TEA studies for a wide range of eCO2R final products, different modes of eCO2R systems/processes, and discussed their relative competitiveness with relevant commercial products. Finally, we discuss challenges and future directions essential for eCO2R commercialization by linking suggestions from TEA studies. We believe that this review will catalyze innovation in formulating advanced eCO2R strategies to meet the TEA benchmarks for the conversion of CO2 into valuable chemicals at the industrial scale.

Alkali metal cations enhance CO2 reduction by a Co molecular complex in a bipolar membrane electrolyzer

The electrochemical reduction of CO2 is a promising pathway for converting CO2 into valuable fuels and chemicals. The local environment at the cathode of CO2 electrolyzers plays a key role in determining activity and selectivity, but currently some mechanisms are still under debate. In particular, alkali metal cations have been shown to enhance the selectivity of metal catalysts, but their role remains less explored for molecular catalysts especially in high-current electrolyzers. Here, we investigated the enhancement effects of cations (Na+, K+, Cs+) on Co phthalocyanine (CoPc) in a state-of-the-art reverse-biased bipolar membrane electrolyzer. When added to the anolyte, these cations increased the Faradaic efficiency for CO, except in the case of Na+ in which the effect was transient, but the effects are convoluted with the transport process through the membrane. Alternatively, these cations can also be added directly to the cathode as chloride salts, allowing the use of a pure H2O anolyte feed, leading to sustained improved CO selectivity (61% at 100 mA cm-2 after 24 h). Our results show that cation addition is a simple yet effective strategy for improving the product selectivity of molecular electrocatalysts, opening up new avenues for tuning their local environment for CO2 reduction.This article is part of the discussion meeting issue 'Green carbon for the chemical industry of the future'.

Electrochemical Formation of C2+ Products Steered by Bridge-Bonded *CO Confined by *OH Domains

During the electrochemical CO2 reduction reaction (eCO2RR) on copper catalysts, linear-bonded CO (*COL) is commonly regarded as the key intermediate for the CO-CO coupling step, which leads to the formation of multicarbon products. In this work, we unveil the significant role of bridge-bonded *CO (*COB) as an active species. By combining in situ Raman spectroscopy, gas and liquid chromatography, and density functional theory (DFT) simulations, we show that adsorbed *OH domains displace *COL to *COB. The electroreduction of a 12CO+13CO2 cofeed demonstrates that *COB distinctly favors the production of acetate and 1-propanol, while *COL favors ethylene and ethanol formation. This work enhances our understanding of the mechanistic intricacies of eCO(2)RR and suggests new directions for designing operational conditions by modifying the competitive adsorption of surface species, thereby steering the reaction toward specific multicarbon products.

Atomic Design of Copper Active Sites in Pristine Metal-Organic Coordination Compounds for Electrocatalytic Carbon Dioxide Reduction

Electrocatalytic carbon dioxide reduction reaction (CO2RR) has emerged as a promising and sustainable approach to cut carbon emissions by converting greenhouse gas CO2 to value-added chemicals and fuels. Metal-organic coordination compounds, especially the copper (Cu)-based coordination compounds, which feature well-defined crystalline structures and designable metal active sites, have attracted much research attention in electrocatalytic CO2RR. Herein, the recent advances of electrochemical CO2RR on pristine Cu-based coordination compounds with different types of Cu active sites are reviewed. First, the general reaction pathways of electrocatalytic CO2RR on Cu-based coordination compounds are briefly introduced. Then the highly efficient conversion of CO2 on various kinds of Cu active sites (e.g., single-Cu site, dimeric-Cu site, multi-Cu site, and heterometallic site) is systematically discussed, along with the corresponding catalytic reaction mechanisms. Finally, some existing challenges and potential opportunities for this research direction are provided to guide the rational design of metal-organic coordination compounds for their practical application in electrochemical CO2RR.

Simultaneous production of CO and H2O2 by paired electrolysis coupling CO2 reduction and water oxidation

Here, a novel paired electrolysis system is constructed, where fluorine-doped tin oxide glass serves as the anode for the water oxidation reaction to produce hydrogen peroxide (H2O2), and cobalt phthalocyanine (CoPc)/carbon nanotube (CNT) loaded carbon paper as the cathode for CO2 reduction to generate CO. This system demonstrates a high overall energy efficiency of 34%, where a faradaic efficiency exceeding 90% for CO2 reduction and 60% for water oxidation to H2O2 have been achieved, demonstrating significant energy savings of nearly 40% compared to the respective half-reaction systems.

Rational Strategies for Preparing Highly Efficient Tin-, Bismuth- or Indium-Based Electrocatalysts for Electrochemical CO2 Reduction to Formic acid/Formate

Electrochemical carbon dioxide reduction reaction (CO2RR) is an environmentally friendly and economically viable approach to convert greenhouse gas CO2 into valuable chemical fuels and feedstocks. Among various products of CO2RR, formic acid/formate (HCOOH/HCOO-) is considered the most attractive one with its high energy density and ease of storage, thereby enabling widespread commercial applications in chemical, medicine, and energy-related industries. Nowadays, the development of efficient and financially feasible electrocatalysts with excellent selectivity and activity towards HCOOH/HCOO- is paramount for the industrial application of CO2RR technology, in which Tin (Sn), Bismuth (Bi), and Indium (In)-based electrocatalysts have drawn significant attention due to their high efficiency and various regulation strategies have been explored to design diverse advanced electrocatalysts. Herein, we comprehensively review the rational strategies to enhance electrocatalytic performances of these electrocatalysts for CO2RR to HCOOH/HCOO-. Specifically, the internal mechanism between the physicochemical properties of engineering materials and electrocatalytic performance is analyzed and discussed in details. Besides, the current challenges and future opportunities are proposed to provide inspiration for the development of more efficient electrocatalysts in this field.

Efficient Photoelectrocatalytic Reduction of CO2 to Selectively Produce Ethanol Using FeS2/TiO2 p-n Heterojunction Photoelectrodes

Herein, the FeS2/TiO2 p-n heterojunction was first utilized as a photoelectrode for the PEC reduction of CO2 to selectively produce ethanol. The FeS2/TiO2 photoelectrode was fabricated through electrochemical anodization, electrodeposition, and vulcanization methods. The impact of the FeS2 loading amount and applied bias on the PEC performance was investigated. The behavior of photocurrent polarity reverse is observed depending on the FeS2 loading amount, which is related to the energy band structure of the semiconductor/electrolyte interface. The active sites for ethanol production were identified on TiO2 nanotubes rather than on the FeS2 surface. Incorporation of FeS2 not only broadened the visible light absorption range but also formed a p-n heterojunction with TiO2. FeS2/TiO2 with an electrodeposition time of 15 min exhibits the highest ethanol yield of 1170 μmol L-1 cm-2 for 3.5 h of reaction under ultraviolet-visible (UV-Vis) illumination at an applied bias of -0.7 V. Compared to TiO2, FeS2/TiO2 showed significantly higher ethanol yield due to its appropriate loading amount of FeS2 and the synergistic effect of strong UV-Vis light absorption and efficient separation and transfer of charge carriers at the p-n junction.

Interfacial Accumulation and Stability Enhancement Effects Triggered by Built-in Electric Field of SnO2/LaOCl Nanofibers Boost Carbon Dioxide Electroreduction

Constructing a built-in interfacial electric field (BIEF) is an effective approach to enhance the electrocatalysts performance, but it has been rarely demonstrated for electrochemical carbon dioxide reduction reaction (CO2RR) to date. Herein, for the first time, SnO2/LaOCl nanofibers (NFs) with BIEF is created by electrospinning, exhibiting a high Faradaic efficiency (FE) of 100% C1 product (CO and HCOOH) at -0.9--1.1 V versus reversible hydrogen electrode (RHE) and a maximum FEHCOOH of 90.1% at -1.2 VRHE in H-cell, superior to the commercial SnO2 nanoparticles (NPs) and LaOCl NFs. SnO2/LaOCl NFs also exhibit outstanding stability, maintaining negligible activity degradation even after 10 h of electrolysis. Moreover, their current density and FEHCOOH are almost 400 mA cm-2 at -2.31 V and 83.4% in flow-cell. The satisfactory CO2RR performance of SnO2/LaOCl NFs with BIEF can be ascribed to tight interface of coupling SnO2 NPs and LaOCl NFs, which can induce charge redistribution, rich active sites, enhanced CO2 adsorption, as well as optimized Gibbs free energy of *OCHO. The work reveals that the BIEF will trigger interfacial accumulation and stability enhancement effects in promoting CO2RR activity and stability of SnO2-based materials, providing a novel approach to develop stable and efficient CO2RR electrocatalysts.

Scaling CO2 Electrolyzer Cell Area from Bench to Pilot

To contribute meaningfully to carbon dioxide (CO2) emissions reduction, CO2 electrolyzer technology will need to scale immensely. Bench-scale electrolyzers are the norm, with active areas <5 cm2. However, cell areas on the order of 100s or 1000s of cm2 will be required for industrial deployment. Here, we study the effects of increasing cell area, scaling over 2 orders of magnitude from a 5 cm2 lab-scale cell to an 800 cm2 pilot plant-scale cell. A direct scaling of the bench-scale cell architecture to the larger area results in a ∼20% drop in ethylene (C2H4) selectivity and an increase in the parasitic hydrogen (H2) evolution reaction (HER). We instrument an 800 cm2 electrolyzer cell to serve as a diagnostic tool and determine that nonuniformities in electrode compression and flow-influenced local CO2 availability are the key drivers of performance loss upon scaling. Machining of an initial 800 cm2 cell results in a standard deviation in MEA compression that is 7-fold that of a similarly produced 5 cm2 cell (0.009 mm). Using these findings, we redesign an 800 cm2 cell for compression tolerance and increased CO2 transport and achieve an H2 FE in the revised 800 cm2 cell similar to that of the 5 cm2 case (16% at 200 mA cm-2). These results demonstrate that by ensuring uniform compression and fluid flow, the CO2 electrolyzer area can be scaled over 100-fold and retain C2H4 selectivity (within 10% of small-scale selectivity).

Strong effect-correlated electrochemical CO2 reduction

Electrochemical CO2 reduction (ECR) holds great potential to alleviate the greenhouse effect and our dependence on fossil fuels by integrating renewable energy for the electrosynthesis of high-value fuels from CO2. However, the high thermodynamic energy barrier, sluggish reaction kinetics, inadequate CO2 conversion rate, poor selectivity for the target product, and rapid electrocatalyst degradation severely limit its further industrial-scale application. Although numerous strategies have been proposed to enhance ECR performances from various perspectives, scattered studies fail to comprehensively elucidate the underlying effect-performance relationships toward ECR. Thus, this review presents a comparative summary and a deep discussion with respect to the effects strongly-correlated with ECR, including intrinsic effects of materials caused by various sizes, shapes, compositions, defects, interfaces, and ligands; structure-induced effects derived from diverse confinements, strains, and fields; electrolyte effects introduced by different solutes, solvents, cations, and anions; and environment effects induced by distinct ionomers, pressures, temperatures, gas impurities, and flow rates, with an emphasis on elaborating how these effects shape ECR electrocatalytic activities and selectivity and the underlying mechanisms. In addition, the challenges and prospects behind different effects resulting from various factors are suggested to inspire more attention towards high-throughput theoretical calculations and in situ/operando techniques to unlock the essence of enhanced ECR performance and realize its ultimate application.

CO2 Electrolysis Technologies: Bridging the Gap toward Scale-up and Commercialization

CO2 electroreduction (CO2E) converts CO2 into carbon-based fuels and chemical feedstocks that can be integrated into existing chemical processes. After decades of research, CO2E is approaching commercialization with several startups, pilot plants, and large initiatives targeting different products. Here, we analyze the global efforts in scaling up CO2E, addressing implementation challenges and proposing methods for acceleration. We present a comparative analysis of key performance indicators (KPIs) between laboratory and industrial settings and suggest a stepwise technoeconomic analysis (TEA) framework, supported by industrial data, exploiting interactions within the academic and industrial communities. We identify the lack of systems-oriented standardization and durability as the main bottlenecks slowing down progress in the lab-to-prototype-to-market pathway of CO2E technologies. Inspired by electrolysis and fuel cell technologies, we outline protocols to advance fundamental research and aid catalyst development progress in performance, upscaling, and technology readiness level of CO2E.

Cobalt-Doped Bismuth Nanosheet Catalyst for Enhanced Electrochemical CO2 Reduction to Electrolyte-Free Formic Acid

Electrochemical carbon dioxide (CO2) reduction reaction (CO2RR) to valuable liquid fuels, such as formic acid/formate (HCOOH/HCOO-) is a promising strategy for carbon neutrality. Enhancing CO2RR activity while retaining high selectivity is critical for commercialization. To address this, we developed metal-doped bismuth (Bi) nanosheets via a facile hydrolysis method. These doped nanosheets efficiently generated high-purity HCOOH using a porous solid electrolyte (PSE) layer. Among the evaluated metal-doped Bi catalysts, Co-doped Bi demonstrated improved CO2RR performance compared to pristine Bi, achieving ~90 % HCOO- selectivity and boosted activity with a low overpotential of ~1.0 V at a current density of 200 mA cm-2. In a solid electrolyte reactor, Co-doped Bi maintained HCOOH Faradaic efficiency of ~72 % after a 100-hour operation under a current density of 100 mA cm-2, generating 0.1 M HCOOH at 3.2 V. Density functional theory (DFT) results revealed that Co-doped Bi required a lower applied potential for HCOOH generation from CO2, due to stronger binding energy to the key intermediates OCHO* compared to pure Bi. This study shows that metal doping in Bi nanosheets modifies the chemical composition, element distribution, and morphology, improving CO2RR catalytic activity performance by tuning surface adsorption affinity and reactivity.

Regulating Cu Oxidation State for Electrocatalytic CO2 Conversion into CO with Near-Unity Selectivity via Oxygen Spillover

Cu-based catalysts are the most intensively studied in the field of electrocatalytic CO2 reduction reaction (CO2RR), demonstrating the capacity to yield diverse C1 and C2+ products albeit with unsatisfactory selectivity. Manipulation of the oxidation state of Cu sites during CO2RR process proves advantageous in modulating the selectivity of productions, but poses a formidable challenge. Here, an oxygen spillover strategy is proposed to enhance the oxidation state of Cu during CO2RR by incorporating the oxygen donor Sb2O4. The Cu-Sb bimetallic oxide catalyst attains a remarkable CO2-to-CO selectivity approaching unity, in stark contrast to the diverse product distribution observed with bare CuO. The exceptional Faradaic efficiency of CO can be maintained across a wide range of potential windows of ≈700 mV in 1 m KOH, and remains independent of the Cu/Sb ratio (ranging from 0.1:1 to 10:1). Correlative calculations and experimental results reveal that oxygen spillover from Sb2O4 to Cu sites maintains the relatively high valence state of Cu during CO2RR, which diminishes the binding strength of *CO, thereby achieving heightened selectivity in CO production. These findings propose the role of oxygen spillover in CO2RR over Cu-based catalysts, and shed light on the rational design of highly selective CO2 reduction catalysts.

Conductive Zeolite Supported Indium-Tin Alloy Nanoclusters for Selective and Scalable Formic Acid Electrosynthesis

Upgrading excess CO2 toward the electrosynthesis of formic acid is of significant research and commercial interest. However, simultaneously achieving high selectivity and industrially relevant current densities of CO2-to-formate conversion remains a grand challenge for practical implementations. Here, an electrically conductive zeolite support is strategically designed by implanting Sn ions into the skeleton structure of a zeolite Y, which impregnates ultrasmall In0.2Sn0.8 alloy nanoclusters into the supercages of the tailored 12-ring framework. The prominent electronic and geometric interactions between In0.2Sn0.8 nanoalloy and zeolite support lead to the delocalization of electron density that enhances orbital hybridizations between In active site and *OCHO intermediate. Thus, the energy barrier for the rate-limiting *OCHO formation step is reduced, facilitating the electrocatalytic hydrogenation of CO2 to formic acid. Accordingly, the developed zeolite electrocatalyst achieves an industrial-level partial current density of 322 mA cm-2 and remarkable Faradaic efficiency of 98.2% for formate production and stably maintains Faradaic efficiency above 93% at an industrially relevant current density for over 102 h. This work opens up new opportunities of conductive zeolite-based electrocatalysts for industrial-level formic acid electrosynthesis from CO2 electrolysis and toward practically accessible electrocatalysis and energy conversion.

Single-cluster anchored on PC6 monolayer as high-performance electrocatalyst for carbon dioxide reduction reaction: First principles study

Tremendous challenges remain to develop high-efficient catalysts for carbon dioxide reduction reaction (CO2RR) owing to the poor activity and low selectivity. However, the activity of catalyst with single active site is limited by the linear scaling relationship between the adsorption energy of intermediates. Motivated by the idea of multiple activity centers, triple metal clusters (M = Cr, Mn, Fe, Co, Ni, Cu, Pd, and Rh) doped PC6 monolayer (M3@PC6) were constructed in this study to investigate the CO2RR catalytic performance via density functional theory calculations. Results shows Mn3@PC6, Fe3@PC6, and Co3@PC6 exhibit high activity and selectivity for the reduction of CO2 to CH4 with limiting potentials of -0.32, -0.28, and -0.31 V, respectively. Analysis on the high-performance origin shows the more binding sites in M3@PC6 render the triple-atom anchored catalysts (TACs) high ability in regulating the binding strength with intermediates by self-adjusting the charges and conformation, leading to the improved performance of M3@PC6 than dual-atom doped PC6. This work manifests the huge application of PC6 based TACs in CO2RR, which hope to prove valuable guidance for the application of TACs in a broader range of electrochemical reactions.

Selectivity of a Copper Oxide CO2 Reduction Electrocatalyst Shifted by a Bioinspired pH-Sensitive Polymer

A bioinspired polymeric membrane capable of shifting the selectivity of a copper oxide electrocatalyst in the CO2 reduction reaction is described. The membrane is deposited on top of copper oxide thin films from wet deposition techniques under controlled conditions of humidity and self-assembles into an arranged network of micrometer-sized pores throughout the polymer cross-section. The membrane was composed of a block copolymer with a precisely controlled ratio of poly-4-vinylpyridine and poly(methyl methacrylate) blocks (PMMA-b-P4VP). The intrinsic hydrophobicity, together with the porous nature of the membrane's surface, induces a Cassie-Baxter wetting transition above neutral pH, resulting in water repulsion from the catalyst surface. As a consequence, the catalyst's surface is shielded from surrounding water molecules under CO2 electroreduction reaction conditions, and CO2 molecules are preferentially located in the vicinity of the catalytically active area. The CO2 reduction reaction is therefore kinetically favored over the hydrogen evolution reaction (HER).

Reactive capture and electrochemical conversion of CO2 with ionic liquids and deep eutectic solvents

Ionic liquids (ILs) and deep eutectic solvents (DESs) have tremendous potential for reactive capture and conversion (RCC) of CO2 due to their wide electrochemical stability window, low volatility, and high CO2 solubility. There is environmental and economic interest in the direct utilization of the captured CO2 using electrified and modular processes that forgo the thermal- or pressure-swing regeneration steps to concentrate CO2, eliminating the need to compress, transport, or store the gas. The conventional electrochemical conversion of CO2 with aqueous electrolytes presents limited CO2 solubility and high energy requirement to achieve industrially relevant products. Additionally, aqueous systems have competitive hydrogen evolution. In the past decade, there has been significant progress toward the design of ILs and DESs, and their composites to separate CO2 from dilute streams. In parallel, but not necessarily in synergy, there have been studies focused on a few select ILs and DESs for electrochemical reduction of CO2, often diluting them with aqueous or non-aqueous solvents. The resulting electrode-electrolyte interfaces present a complex speciation for RCC. In this review, we describe how the ILs and DESs are tuned for RCC and specifically address the CO2 chemisorption and electroreduction mechanisms. Critical bulk and interfacial properties of ILs and DESs are discussed in the context of RCC, and the potential of these electrolytes are presented through a techno-economic evaluation.

Multi-metallic Layered Catalysts for Stable Electrochemical CO2 Reduction to Formate and Formic Acid

Electrochemical CO2 reduction (ECR) to value-added products such as formate/formic acid is a promising approach for CO2 mitigation. Practical ECR requires long-term stability at industrially relevant reduction rates, which is challenging due to the rapid degradation of most catalysts at high current densities. Herein, we report the development of a bismuth (Bi) gas diffusion electrode on a polytetrafluoroethylene-based electrically conductive silver (Ag) substrate (Ag@Bi), which exhibits high Faradaic efficiency (FE) for formate of over 90 % in 1 M KOH and 1 M KHCO3 electrolytes. The catalyst also shows high selectivity of formic acid above 85 % in 1 M NaCl catholyte, which has a bulk pH of 2-3 during ECR, at current densities up to 300 mA cm-2. In 1 M KHCO3 condition, Ag@Bi maintains formate FE above 90 % for at least 500 hours at the current density of 100 mA cm-2. We found that the Ag@Bi catalyst degrades over time due to the leaching of Bi in the NaCl catholyte. To overcome this challenge, we deposited a layer of Ag nanoparticles on the surface of Ag@Bi to form a multi-layer Ag@Bi/Ag catalyst. This designed catalyst exhibits 300 hours of stability with FE for formic acid ≥70 % at 100 mA cm-2. Our work establishes a new strategy for achieving the operational longevity of ECR under wide pH conditions, which is critical for practical applications.

Enhanced CO2 Reduction on a Cu-Decorated Single-Atom Catalyst via an Inverse Sandwich M-Graphene-Cu Structure

The highly active and selective electrochemical CO2 reduction reaction (CO2RR) can be exploited to produce valuable chemicals and fuels and is also crucial for achieving clean energy goals and environmental remediation. Decorated single-atom catalysts (D-SACs), which feature synergistic interactions between the active metal site (M) and an axially decorated ligand, have been extensively explored for the CO2RR. Very recently, novel double-atom catalysts (DACs) featuring inverse sandwich structures were theoretically proposed and identified as promising CO2RR electrocatalysts. However, the experimental synthesis of DACs remains a challenge. To facilitate the fabrication and to realize the potential of these novel DACs, we designed a D-SAC system, denoted as M1@gra+Cuslab. This system features a graphene layer with a vacancy-anchored SAC, all stacked on a Cu(111) surface, thereby embodying a Cu slab-supported inverse sandwich M-graphene-Cu structure. Using density functional theory calculations, we evaluated the stability, selectivity, and activity of 27 M1@gra+Cuslab systems (M = Sc, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Y, Zr, Nb, Mo, Ru, Rh, Pd, Ag, Cd, Hf, Ta, W, Re, Os, Ir, Pt, or Au) and showed five M1@gra+Cuslab (M = Co, Ni, Cu, Rh, or Pd) systems exhibit optimal characteristics for the CO2RR and can potentially outperform their SAC and DAC counterparts. This study offers a new strategy for developing highly efficient CO2RR D-SACs with an inverse sandwich structural moiety.

Rational design of organic ligands for metal-organic frameworks as electrocatalysts for CO2 reduction

Electrocatalytic carbon dioxide (CO2) reduction to valuable chemical compounds is a sustainable technology with enormous potential to facilitate carbon neutrality by transforming intermittent energy sources into stable fuels. Among various electrocatalysts, metal-organic frameworks (MOFs) have garnered increasing attention for the electrochemical CO2 reduction reaction (CO2RR) owing to their structural diversity, large surface area, high porosity and tunable chemical properties. Ligands play a vital role in MOFs, which can regulate the electronic structure and chemical environment of metal centers of MOFs, thereby influencing the activity and selectivity of products. This feature article discusses the strategies for the rational design of ligands and their impact on the CO2RR performance of MOFs to establish a structure-performance relationship. Finally, critical challenges and potential opportunities for MOFs with different ligand types in the CO2RR are mentioned with the aim to inspire the targeted design of advanced MOF catalysts in the future to achieve efficient electrocatalytic CO2 conversion.

Can Subsurface Oxygen Species in Oxides Participate in Catalytic Reactions? An 17O Solid-State Nuclear Magnetic Resonance Study

The impacts of subsurface species of catalysts on reaction processes are still under debate, largely due to a lack of characterization methods for distinguishing these species from the surface species and the bulk. By using 17O solid-state nuclear magnetic resonance (NMR) spectroscopy, which can distinguish subsurface oxygen ions in CeO2 (111) nanorods, we explore the effects of subsurface species of oxides in CO oxidation reactions. The intensities of the 17O NMR signals due to surface and subsurface oxygen ions decrease after the introduction of CO into CeO2 nanorods, with a more significant decrease observed for the latter, confirming the participation of subsurface oxygen species. Density functional theory calculations show that the reaction involves subsurface oxygen ions filling the surface oxygen vacancies created by the direct contact of surface oxygen with CO. This new approach can be extended to the study of the role of oxygen species in other catalytic reactions.

Dramatic Improvement of Homogeneous Carbon Dioxide and Bicarbonate Electroreduction Using a Tetracationic Water-Soluble Cobalt Phthalocyanine

Electrochemical conversion of carbon dioxide (CO2) offers the opportunity to transform a greenhouse gas into valuable starting materials, chemicals, or fuels. Since many CO2 capture strategies employ aqueous alkaline solutions, there is interest in catalyst systems that can act directly on such capture solutions. Herein, we demonstrate new catalyst designs where the electroactive molecules readily mediate the CO2-to-CO conversion in aqueous solutions between pH 4.5 and 10.5. Likewise, the production of CO directly from 2 M KHCO3 solutions (pH 8.2) is possible. The improved molecular architectures are based on cobalt(II) phthalocyanine and contain four cationic trimethylammonium groups that confer water solubility and contribute to the stabilization of activated intermediates via a concentrated positive charge density around the active core. Turnover frequencies larger than 103 s-1 are possible at catalyst concentrations of down to 250 nM in CO2-saturated solutions. The observed rates are substantially larger than the related cobalt phthalocyanine-containing catalysts. Density functional theory calculations support the idea that the excellent catalytic properties are attributed to the ability of the cationic groups to stabilize CO2-bound reduced intermediates in the catalytic cycle. The homogeneous, aqueous CO2 reduction that these molecules perform opens new frontiers for further development of the CoPc platform and sets a greatly improved baseline for CoPc-mediated CO2 upconversion. Ultimately, this discovery uncovers a strategy for the generation of platforms for practical CO2 reduction catalysts in alkaline solutions.

Porous Bi Nanosheets Derived from β-Bi2O3 for Efficient Electrocatalytic CO2 Reduction to Formate

The electrochemical CO2 reduction reaction (ECO2RR) is a promising strategy for converting CO2 into high-value chemical products. However, the synthesis of effective and stable electrocatalysts capable of transforming CO2 into a specified product remains a huge challenge. Herein, we report a template-regulated strategy for the preparation of a Bi2O3-derived nanosheet catalyst with abundant porosity to achieve the expectantly efficient CO2-to-formate conversion. The resultant porous bismuth nanosheet (p-Bi) not only exhibited marked Faradaic efficiency of formate (FEformate), beyond 91% in a broad potential range from -0.75 to -1.1 V in the H-type cell, but also demonstrated an appreciable FEformate of 94% at a high current density of 262 mA cm-2 in the commercially important gas diffusion cell. State-of-the-art X-ray absorption near edge structure spectroscopy (XANES) and theoretical calculation unraveled the distinct formate production performance of the p-Bi catalyst, which was cocontributed by its smaller size, plentiful porous structure, and stronger Bi-O bond, thus accelerating the absorption of CO2 and promoting the subsequent formation of intermediates. This work provides an avenue to fabricate bismuth-based catalysts with high planar and porous morphologies for a broad portfolio of applications.