Sugarcane vinasse: environmental implications of its use

Design of a sustainable biorefinery for the valorization of waste from the baker's yeast industry through process simulation: A case study for the production of animal feed, fertilizers, and biofuels from vinasse

The present work deals with the biotechnological valorization of the vinasse through a sustainable biorefinery. The aim was to design and analyze, through process simulation, a biorefinery for the valorization of vinasse in products such as organo-mineral fertilizers, supplements for animal feed, and biogas. For this purpose, the SuperPro Designer software was used, and a modified hierarchical decomposition method was applied. One base case and three scenarios were techno-economically assessed, and the net present value was used as a selection criterion. The technological configuration with the best techno-economic criterion was analyzed socially and environmentally. The results suggest that the best configuration of the biorefinery corresponded to scenario 3, with a net present value of USD$73,364,000, a number of direct employees of 38, and a blue water footprint of 16.16 m3/h. These findings highlight the potential of the design of biorefineries to address the valorization of vinasses in Colombia and worldwide.

Promising superabsorbent hydrogel based on carboxymethyl cellulose and polyacrylic acid: synthesis, characterization, and applications in fertilizer engineering

The combination of hydrogel and fertilizer as slow release fertilizer hydrogel (SRFH) has become one of the most promising materials to overcome the shortcomings of conventional fertilizer by decreasing fertilizer loss rate, supplying nutrients sustainably, and lowering the frequency of irrigation. The hydrogel based on carboxymethyl cellulose (CMC) and polyacrylic acid (PAA) (CMC/PAA) was synthesized. All materials, Vinasse, hydrogel (CMC/PAA) and (Vinasse/CMC-PAA) were characterized by FTIR, XRD, and SEM. The formed hydrogel was applied to control the salinity of Vinasse to use it as a cheap and economical fertilizer. The results showed that using the prepared hydrogel with Vinasse (V/CMC-PAA) as a slow-release organic fertilizer decreased the EC value through the first six hours from 1.77 to 0.35 mmohs/cm. Also, using V/CMC-PAA can control and keep the potassium as fertilizer for 50 days. The productivity per feddan from the sugar cane crop increased by about 15%, and the number of irrigations decreased from 5 to 4 times.

Long-term vinasse application enhanced the initial dissipation of atrazine and ametryn in a sugarcane field in Tucumán, Argentina

The production of sugarcane bioethanol generates large volumes of vinasse, an effluent whose final disposal can produce an environmental impact that is of concern. The long-term disposal of vinasse in sugarcane fields could challenge crop management, such as the performance of traditional herbicides, by changing soil properties. This study aimed to evaluate the effect of long-term vinasse application on the field and the dissipation of atrazine and ametryn herbicides in a subtropical sugarcane agroecosystem, and to discuss the potential processes involved in it. Vinasse affected soil properties by increasing pH (12%), electrical conductivity (160%), and soil organic carbon (25%) at 0-10 cm depth of soil. Differences in the herbicide calculated sorption coefficient (Kd) varied according to the pedotransfer function applied and the herbicide type (atrazine or ametryn). During the first seven days after herbicide application, the soil underwent long-term vinasse application and increased atrazine and ametryn dissipation 45% and 33%, respectively, compared with the conventional fertilization scheme (control). The Pesticide Root Zone Model revealed that dissipation was mediated mainly by the degradation process rather than transport or other processes. The long-term application of vinasse in a typical sugarcane field of Tucumán, Argentina decreased the potential groundwater pollution of triazines and, adversely, reduced their bioavailability for weed control. For this, the present study presents original information about how long-term treatment with vinasse may require an adaptation of conventional management practices such as the application of herbicides in Argentina and other sugarcane-producing regions. Integr Environ Assess Manag 2024;20:1075-1086. © 2023 SETAC.

An overview of vinasse pollution in aquatic ecosystems in Brazil

We review the negative impacts of vinasse, a byproduct of alcohol distillation, on Brazil's freshwater ecosystems. We found a total of 37 pollution events between the years 1935 and 2023, with this number almost certainly an underestimate due to underreporting and/or unassessed events. Pollution by vinasse occurred both through accidents (e.g., tank failure) and deliberately (i.e., opening of floodgates), although in many cases the causes remain undetermined. All pollution events caused fish kills, with some records reporting negative effects on other organisms as well (i.e., crustaceans and reptiles). Pollution by vinasse, and associated negative effects, was reported for 11 states, with a notable number of cases in São Paulo. Most cases of vinasse pollution and negative impacts on biodiversity were recorded in rivers, followed by streams and reservoirs. Some of the affected river systems harbour threatened freshwater fishes. Hydrological connectivity means that pollution could have propagated along watercourses. Given these consequences of vinasse pollution on biodiversity, ecosystem functioning and services, we recommend a number of remedial actions.

Mix-method toolbox for monitoring greenhouse gas production and microbiome responses to soil amendments

In this study, we adopt an interdisciplinary approach, integrating agronomic field experiments with soil chemistry, molecular biology techniques, and statistics to investigate the impact of organic residue amendments, such as vinasse (a by-product of sugarcane ethanol production), on soil microbiome and greenhouse gas (GHG) production. The research investigates the effects of distinct disturbances, including organic residue application alone or combined with inorganic N fertilizer on the environment. The methods assess soil microbiome dynamics (composition and function), GHG emissions, and plant productivity. Detailed steps for field experimental setup, soil sampling, soil chemical analyses, determination of bacterial and fungal community diversity, quantification of genes related to nitrification and denitrification pathways, measurement and analysis of gas fluxes (N2O, CH4, and CO2), and determination of plant productivity are provided. The outcomes of the methods are detailed in our publications (Lourenço et al., 2018a; Lourenço et al., 2018b; Lourenço et al., 2019; Lourenço et al., 2020). Additionally, the statistical methods and scripts used for analyzing large datasets are outlined. The aim is to assist researchers by addressing common challenges in large-scale field experiments, offering practical recommendations to avoid common pitfalls, and proposing potential analyses, thereby encouraging collaboration among diverse research groups.•Interdisciplinary methods and scientific questions allow for exploring broader interconnected environmental problems.•The proposed method can serve as a model and protocol for evaluating the impact of soil amendments on soil microbiome, GHG emissions, and plant productivity, promoting more sustainable management practices.•Time-series data can offer detailed insights into specific ecosystems, particularly concerning soil microbiota (taxonomy and functions).

Effects of pasture intensification and sugarcane cultivation on non-target species: A realistic evaluation in pesticide-contaminated mesocosms

Conventional soil management in agricultural areas may expose non-target organisms living nearby to several types of contaminants. In this study, the effects of soil management in extensive pasture (EP), intensive pasture (IP), and sugarcane crops (C) were evaluated in a realistic-field-scale study. Thirteen aquatic mesocosms embedded in EP, IP, and C treatments were monitored over 392 days. The recommended management for each of the areas was simulated, such as tillage, fertilizer, pesticides (i.e. 2,4-D, fipronil) and vinasse application, and cattle pasture. To access the potential toxic effects that the different steps of soil management in these areas may cause, the cladoceran Ceriophania silvestrii was used as aquatic bioindicator, the dicot Eruca sativa as phytotoxicity bioindicator in water, and the dipteran Chironomus sancticaroli as sediment bioindicator. Generalized linear mixed models were used to identify differences between the treatments. Low concentrations of 2,4-D (<97 μg L-1) and fipronil (<0.21 μg L-1) in water were able to alter fecundity, female survival, and the intrinsic rate of population increase of C. silvestrii in IP and C treatments. Similarly, the dicot E. sativa had germination, shoot and root growth affected mainly by 2,4-D concentrations in the water. For C. sancticarolli, larval development was affected by the presence of fipronil (<402.6 ng g-1). The acidic pH (below 5) reduced the fecundity and female survival of C. silvestrii and affected the germination and growth of E. sativa. Fecundity and female survival of C. silvestrii decrease in the presence of phosphorus-containing elements. The outcomes of this study may improve our understanding of the consequences of exposure of freshwater biota to complex stressors in an environment that is rapidly and constantly changing.

Environmental assessment and durability performance of cement mortar incorporating sugarcane vinasse in replacement of water

Sugarcane vinasse wastewater (SVW) is one of the most voluminous waste generated in the ethanol industry and usually applied in fertigation. It is characterized by presenting high COD and BOD; thus, continued disposal of vinasse results in negative environmental impacts. In this paper, we investigated the potential of SVW in replacement of water in mortar, rethinking about reuse of effluent, reduction of pollutants in the environment, and water consumption in civil construction. Mortar composites with 0, 20, 40, 60, 80, and 100% of water replaced by SVW were studied in order to determine the optimum content. Mortars with 60 to 100% of SVW result in improved workability and reduction in water demand. The mortars with 20, 40, and 60% SVW resulted in satisfactory mechanical properties, i.e., similar to the control mortar. However, XRD analysis of cement pastes showed that the SVW causes a delay in CH formation, reaching mechanical strength after 28 days. Durability tests results showed that SVW contributes to the mortar becoming more impermeable; therefore, less susceptible to weathering. This study provides an important evaluation of the potential of SVW for application in civil construction, indicating relevant results for replacement of water by liquid wastes in cementitious composites and reduction the use of natural resources.

Impact of some amendments on kinetics of leaching dissolved organic carbon and ammonium in calcareous sandy soil under vinasse addition

The access of vinasse leachates to water bodies and groundwater exacerbates environmental problems, especially eutrophication. Therefore, a column experiment was performed to examine the effect of adding zeolite (ZL), bone char (BC), and wood chips biochar (WCB) in the presence of vinasse on carbon dioxide (CO2) emission, leaching dissolved organic carbon (DOC) and ammonium (NH4+) in calcareous sandy soil, as well as studying the kinetics of leaching dissolved organic carbon and ammonium. This column experiment contains four treatments: soil alone (CK), soil + zeolite (SZL), soil + bone char (SBC), and soil + wood chips biochar (SWCB). These amendments were applied to the soil at a level of 4%. Vinasse was added to all treatments at a level of 13 mL per column. The leached total cumulative DOC and total cumulative soluble ammonium amounts decreased significantly with applying ZL, BC, and WCB compared with the soil alone. The effectiveness of these amendments in lowering the total cumulative DOC leaching is in the order of SBC > SWCB > SZL > CK. However, the effectiveness of these amendments in decreasing the total cumulative NH4+ leaching is in the order of SZL > SWCB > SBC > CK. The rate constant (k) of DOC leaching decreased significantly with the application of bone char compared to soil alone treatment. In the presence of vinasse, the apparent half-life of leached DOC from the soil was 8.1, 12.9, 36.7, and 15.5 days for soil CK, SZL, SBC, and SWCB treatments, respectively. Half-life values of leached soluble ammonium from the soil in the presence of vinasse addition were 10.1, 39.5, 28.5, and 37.9 days for CK, SZL, SBC, and SWCB treatments, respectively. Amending soil with BC increased significantly the phosphorus availability, however, applying ZL and BC caused a significant increase in the available potassium in calcareous sandy soil compared to the control treatment. According to these results, it is recommended not to add vinasse alone to sandy soils, but it is preferred to be co-applied with BC amendment at the level of 4% better than ZL and WCB. This would decrease leaching DOC and ammonium to the water table and groundwater as well as enhance nutrient retention in the soil, which in turn, plays a vital role in reducing the harmful effect of vinasse and improving soil fertility.

What happens when salinization meets eutrophication? A test using stream microcosms

Nutrient and salt pollution often co-occur in rivers and streams due to human activities (e.g., agriculture, urbanization). Thus, understanding the interactive effects of nutrients and salinity on freshwater ecosystems is critical for environmental management. We experimentally assessed the interactive effects of nutrient and salt pollution on stream microcosms using biofilm and macroinvertebrates as model systems. Six treatments were performed in triplicate: control (C: N-NH4+ = 0.05; P- PO43- = 0.037; Cl- = 33.5 mg L-1), intermediate nutrient (IN: N-NH4+ = 0.4; P- PO43- = 0.271; Cl- = 33. 5 mg L-1), high nutrient (HN: N-NH4+ = 0.84; P- PO43- = 0.80; Cl- = 33.5 mg L-1), salt (S: N-NH4+ = 0.05; P- PO43- = 0.037; Cl- = 3000 mg L-1), salt with intermediate nutrient (SIN: N-NH4+ = 0.4; P- PO43- = 0.27; Cl- = 3000 mg L-1) and salt with high nutrient (SHN: N-NH4+ = 0.84; P- PO43- = 0.80; Cl- = 3000 mg L-1). After 14 days of exposure, biofilm chlorophyll-a increased across all treatments, with cyanobacteria replacing diatoms and green algae. Treatments with no added nutrients (C and S) had more P uptake capacity than the rest. The indicator species analysis showed 8 significant taxa, with Orthocladius (Orthocladius) gr. Wetterensis and Virganytarsus significantly associated with the salinity treatment. Overall, salt pollution led to a very strong decline in macroinvertebrate richness and diversity. However, salt toxicity seemed to be ameliorated by nutrient addition. Finally, both structural equation models and biotic-abiotic interaction networks showed that complex biological interactions could be modulating the response of the biological communities to our treatments. Thus, our study calls for species-level assessments of salt and nutrient effects on river ecosystems and advocates for better management of co-occurring pollutants.

Two-Stage and One-Stage Anaerobic Co-digestion of Vinasse and Spent Brewer Yeast Cells for Biohydrogen and Methane Production

This study aimed to evaluate the two-stage and one-stage anaerobic co-digestion of vinasse and spent brewer yeast cells (SBY) for biohydrogen and methane production. Optimization of the vinasse-to-SBY ratio and fly ash concentration of the two-stage and one-stage production processes was investigated. In the two-stage process, the vinasse-to-SBY ratio and fly ash concentration were optimized, and the leftover effluent was used for methane production. The optimum conditions for biohydrogen production were a vinasse-to-SBY ratio of 7:3% v/w and fly ash concentration of 0.4% w/v, in which the maximum hydrogen yield was 43.7 ml-H2/g-VSadded. In contrast, a vinasse-to-SBY ratio of 10:0% v/w and fly ash concentration of 0.2% w/v were considered optimal for methane production, and resulted in a maximum methane yield of 214.6 ml-CH4/g-VSadded. For the one-stage process, a vinasse-to-SBY ratio of 10:0% v/w and fly ash concentration of 0.1% w/v were considered optimal, and resulted in a maximum methane yield of 243.6 ml-CH4/g-VSadded. In the two-stage process, the energy yield from hydrogen (0.05-0.47 kJ/g-VSadded) was 0.62%-11.78%, and the major fraction was approximately 88.22%-99.38% gain from methane (3.19-7.73 kJ/g-VSadded). For the one-stage process, the total energy yield distribution ranged from 4.20 to 8.77 kJ/g-VSadded.

Sugarcane vinasse provokes acute and chronic responses and bioaccumulation of metals in benthic macroinvertebrates

Brazil is a major producer of sugarcane bioethanol, which has raised concerns about its environmental impact. The industrial process for obtaining ethanol generates a by-product with a high pollution potential called vinasse. If vinasse reaches watercourses, it may affect the biological communities, such as the aquatic macroinvertebrates, which include species sensitive to environmental contamination. Thus, this study evaluated the ecotoxicological effects of sugarcane vinasse on tropical benthic macroinvertebrates (Allonais inaequalis, Chironomus sancticaroli, Strandesia trispinosa, and Hyalella meinerti). The study was divided into three phases. First, acute toxicity tests were carried out with the four species. The species A. inaequalis (average LC50 = 0.460% confidence interval, CI 0.380-0.540%) was more sensitive to vinasse than C. sancticaroli (LC50 0.721%, CI 0.565-0.878%), H. meinerti (EC50 0.781%, CI 0.637-0.925%), and S. trispinosa (EC50 1.283%, CI 1.045-1.522%). In the second phase, the consequences of chronic exposure to vinasse were assessed in the two more sensitive species. Impairments in reproduction and population growth rates for A. inaequalis and on the development, metamorphosis, and body growth of C. sancticaroli larvae occurred. Finally, the bioaccumulation of metals after chronic exposure was determined in the third phase. Vinasse provoked decreases in the body residue of the essential metals Zn and Mn and the accumulation of Cd, Pb, and Cr with the potential for biomagnification throughout the food webs. Low concentrations of vinasse (below 1%) provoked lethal and sublethal effects on benthic organisms, with several cascade effects on aquatic environments, given the ecological importance of this group in freshwater and terrestrial ecosystems.

Soil microbial improvement using enriched vinasse as a new abundant waste

This study proposes the use of vinasse, an inexpensive and readily available waste biopolymer, as a fundamental component of a waste culture medium that can enhance the effectiveness and cost-efficiency of the microbial-induced calcite precipitation (MICP) method for sustainable soil improvement. Vinasse enriched with urea, sodium caseinate, or whey protein concentrate is employed to optimize bacterial growth and urease activity of Sporosarcina pasteurii (S. pasteurii) bacterium. The best culture medium is analyzed using Taguchi design of experiments (TDOE) and statistical analysis, considering the concentration of vinasse and urea as effective parameters during growth time. To test the best culture medium for bio-treated soil, direct shear tests were performed on loose and bio-treated sand. The results demonstrate a substantial cost reduction from $0.455 to $0.005 per liter when using the new culture medium (vinasse and urea) compared to the conventional Nutrient Broth (NB) culture medium. Additionally, the new medium enhances soil shear strength, increasing the friction angle by 2.5 degrees and cohesion to 20.7 kPa compared to the conventional medium. Furthermore, the recycling of vinasse as a waste product can promote the progress of a circular economy and reduce environmental pollution. As ground improvement is essential for many construction projects, especially those that require high shear strength or are built on loose soil, this study provides a promising approach to achieving cost-effective and sustainable soil microbial improvement using enriched vinasse.

An Overview of Spirits Made from Sugarcane Juice

Among the family of sugarcane spirits, those made from juice are diverse and often produced in a traditional way. They must be distinguished from other sugarcane spirits, which are more widely produced and made from other sugarcane derivatives, such as molasses. These alcoholic beverages contribute significantly to the socio-economic development of many countries. However, despite ancestral know-how, there is a lack of contemporary data required to characterize some sugarcane juice spirits (SCJSs) and to overcome the current and future threats that producers will have to face. While preserving their authenticity and specificity, SCJS producers expect to improve and ensure sufficient yield and a superior quality product. Even if the scientific knowledge on these spirits is not comparable, the available data could help identify the critical points to be improved in the making process. This review aims to present the main SCJSs encountered worldwide, defining their specific features through some important aspects with, notably, references to the complex notion of terroir. To continue, we discuss the main steps of the SCJS process from harvesting to aging. Finally, we expose an inventory of SCJS's chemical compositions and of their sensory description that define the specific organoleptic properties of these spirits.

Comparative study of depotash vinasse and molasses as binder and production performance in lactating Murrah buffaloes

Dairy sector has recently focused a lot of attention on the addition of agricultural by-products as functional feed additives as an environmentally friendly and sustainable technology. Depotash vinasse (DPV) serves as a cheap source of nutrients and a binder for animal feed in dairy sector. However, there is little information available on the usage of depotash vinasse on animals. Therefore, the aim of the present study was to assess the role of depotash vinasse as pellet binder on nutrient digestibility, blood parameters and milk production in early lactating Murrah buffaloes. Fifteen Murrah buffaloes (daily milk yield 8.5 to 9.0 kg/day) were randomly assigned to three groups, viz., control, group 1 (G1) and group 2 (G2) on the basis of milk yield and days in milk. The control group animals received a basal diet of concentrate mix, oat greens and wheat straw, G1 animals received molasses as a binder (8%), while G2 received DPV as binder (8%). Results revealed that there was no significant effect on nutrient digestibility. Blood parameters and hepatic enzymes were statistically similar (P > 0.05). Supplementation of depotash vinasse as binder had no effect on plasma minerals and was comparable to control group. There were no changes in milk production and 6% fat-corrected milk yield in treated groups as compared to control. It was concluded that depotash vinasse (8%) may be used for pellet production with no negative impact on milk yield and composition, nutrient digestibility and blood biochemical parameters in early lactating buffaloes.

Decolorization, COD and turbidity removal of the raw vinasse effluent by a one-step electro-oxidation process on a Pb/PbO2 anode

In this research, and for the first time, the application of anode Pb/PbO2 (prepared from combined thermal oxidation and electrochemical oxidation method) and steel cathode in a flow sample electrochemical treatment process of vinasse and in the wastewater of alcohol factories, has been investigated. The combination of electrodes of Pb/PbO2 as an anode, steel, and/or graphite as a cathode was used in the proposed electrochemical treatment setup. The efficiency of the proposed electrochemical treatment was determined by the removal percentage of chemical oxygen demand (COD), turbidity and color of vinasse samples. The response surface method (RSM) by Minitab 18 was used to determine the effect of the studied factors as well as to detect the relationship between variables. The results showed that under optimum conditions (Pb/PbO2 electrode as the anode and steel electrode as the cathode, a voltage of 30 V, pH 6.5, and reaction time of 45 min), the percentage reduction values of COD, turbidity and color were 97.7, 77.3 and 92.7%, respectively.

Critical State of the Art of Sugarcane Industry Wastewater Treatment Technologies and Perspectives for Sustainability

The worldwide pressure on water resources is aggravated by rapid industrialization, with the food industry, particularly sugar factories, being the foremost contributor. Sugarcane, a primary source of sugar production, requires vast amounts of water, over half of which is discharged as wastewater, often mixed with several byproducts. The discharge of untreated wastewater can have detrimental effects on the environment, making the treatment and reuse of effluents crucial. However, conventional treatment systems may not be adequate for sugarcane industry effluent treatment due to the high organic load and variable chemical and mineral pollution. It is essential to explore pollution-remediating technologies that can achieve a nexus (water, energy, and food) approach and contribute to sustainable development. Based on the extensive literature, membrane technologies such as the membrane bioreactor have shown promising results in treating sugarcane industry wastewater, producing treated water of higher quality, and the possibility of biogas recovery. The byproducts generated from this treatment can also be recovered and used in agriculture for food security. To date, membrane technologies have demonstrated successful results in treating industrial wastewater. This critical review aims to evaluate the performance of traditional and conventional processes in order to propose sustainable perspectives. It also serves to emphasize the need for further research on operating conditions related to membrane bioreactors for valuing sugarcane effluent, to establish it as a sustainable treatment system.

Ecological risk assessment of the Paraíba River estuary (Brazil): Plan for a tier 1 screening phase for the ecotoxicological line of evidence

The knowledge produced in temperate regions is still used today to evaluate environmental problems in the tropics, without taking into consideration environmental differences, such as local conditions, the sensitivity and ecology of species, and exposure routes of contaminants, essential for understanding and determining the fate and toxicity of chemicals. Considering that Environmental Risk Assessment (ERA) studies for tropical systems are scarce and need to be adjusted, the present study aims at contributing to the awareness and development of tropical ecotoxicology. The estuary of the Paraíba River in Northeast Brazil was selected as a model study-case, as it is a large estuary, subjected to a heavy human pressure due to the numerous social, economic and industrial activities. The present study describes the framework for the problem formulation phase of the ERA process; it first includes a detailed integration of the scientific information available on the study area, to then derive the conceptual model, and finally present the analysis plan for the tier 1 screening phase. The latter is designed to be fundamentally supported by the ecotoxicological line of evidence, to ascertain, without delay, where and why there are environmental problems (i.e., adverse biological effects); ecotoxicological tools developed in temperate climates will be optimized to assess water quality in a tropical system. In addition to its intrinsic value for protecting the study area, the results of the present study are expected to provide an important baseline for conducting ERA in similar tropical aquatic systems across the globe.

Biomethane production and microbial strategies corresponding to high organic loading treatment for molasses wastewater in an upflow anaerobic filter reactor

Molasses wastewater contains high levels of organic compounds, cations, and anions, causing operational problems for anaerobic biological treatment. In this study, an upflow anaerobic filter (UAF) reactor was employed to establish a high organic loading treatment system for molasses wastewater and further investigated the microbial community dynamics in response to this stressful operation. The biogas production increased with an increase in total organic carbon (TOC) loading rate from 1.0 to 14 g/L/day, and then it decreased with further TOC loading rate addition until 16 g/L/day. The UAF reactor achieved a maximum biogas production of 6800 mL/L/day with a TOC removal efficiency of 66.5% at a TOC loading rate of 14 g/L/day. Further microbial analyses revealed that both the bacterial and archaeal communities developed multiple strategies to maintain stable operation of the reactor at high organic loading (e.g., Proteiniphilum and Defluviitoga maintained high abundances throughout the operation; Tissierella temporarily dominated the bacterial community at TOC loading rates of 8.0 to 14 g/L/day; and multi-trophic Methanosarcina shifted as the dominant methanogen at the TOC loading rates of 8.0 to 16 g/L/day). This study presents insights into a high organic loading molasses wastewater treatment system and the microbial flexibility in methane fermentation in response to process disturbances.

Exploring the potential of thermophilic anaerobic co-digestion between agro-industrial waste and water hyacinth: operational performance, kinetic study and degradation pathway

Anaerobic co-digestion (co-AD) of agro-industrial waste, namely, palm oil mill effluent (POME) and sugarcane vinasse (Vn), with water hyacinth (WH) as co-substrate was carried out in two separate Anaerobic Suspended Growth Closed Bioreactors (ASGCBs) under thermophilic (55 °C) conditions. The highest chemical oxygen demand (COD) and soluble COD reduction in co-AD of POME-WH (78.61%, 78.86%) is slightly higher than co-AD of Vn-WH (75.75%, 78.24%). However, VFA reduction in co-AD of POME-WH (96.41%) is higher compared to co-AD of Vn-WH (85.94%). Subsequently, biogas production peaked at 13438 mL/day values and 16122 mL/day for co-AD of POME-WH and Vn-WH, respectively. However, the methane content was higher in the co-AD of POME-WH (72.04%) than in the co-AD of Vn-WH (69.86%). Growth yield (Y_G), maximum specific substrate utilization rate (r_x,max) and maximum specific biomass growth rate (μ_max) are higher in co-AD of POME-WH, as supported by the higher mixed liquor volatile suspended solids (MLVSS) and COD reduction efficiency compared to co-AD of Vn-WH. However, methane yield ([Formula: see text]) reported in the co-AD of POME-WH and Vn-WH are 0.2748 and 0.3112 L CH₄/g COD_reduction, respectively, which suggests that WH is a more suitable co-substrate for Vn compared to POME.

Technical and economical assessment of the treatment of vinasse from Pisco production using the advanced oxidation process

The removal of organic matter from Pisco production wastewater was evaluated using coagulation/flocculation, filtration as a pre-treatment, and solar photo-Fenton, with the use of two types of photoreactors: compound parabolic collectors (CPC) and flat plate (FP), with and without utilizing the ozonation process. The overall removal efficiency for chemical oxygen demand (COD) was 63% and 15% using FP and CPC, respectively. Also, for the overall removal efficiency of polyphenols, a percentage of 73% and 43% were obtained using FP and CPC, respectively. When ozone was used in the solar photoreactors, the resulting trends were similar. COD and polyphenol removal, using an FP photoreactor in the solar photo-Fenton/O₃ process, resulted in values of 98.8% and 86.2% after the process. COD and polyphenol removal, using solar photo-Fenton/O₃ process in a CPC, resulted in values of 49.5% and 72.4%, respectively. The economic indicators of annual worth and economic treatment capacity established that FP reactors represent lower costs than CPCs. These results were corroborated by the economic analyses of the evolution of costs versus COD removed as well as by the cash flow diagrams projected for 5, 10, and 15 years.

Biomethane Production from Sugarcane Vinasse in a Circular Economy: Developments and Innovations

Sugarcane ethanol production generates about 360 billion liters of vinasse, a liquid effluent with an average chemical oxygen demand of 46,000 mg/L. Vinasse still contains about 11% of the original energy from sugarcane juice, but this chemical energy is diluted. This residue, usually discarded or applied in fertigation, is a suitable substrate for anaerobic digestion (AD). Although the technology is not yet widespread—only 3% of bioethanol plants used it in Brazil in the past, most discontinuing the process—the research continues. With a biomethane potential ranging from 215 to 324 L of methane produced by kilogram of organic matter in vinasse, AD could improve the energy output of sugarcane biorefineries. At the same time, the residual digestate could still be used as an agricultural amendment or for microalgal production for further stream valorization. This review presents the current technology for ethanol production from sugarcane and describes the state of the art in vinasse AD, including technological trends, through a recent patent evaluation. It also appraises the integration of vinasse AD in an ideal sugarcane biorefinery approach. It finally discusses bottlenecks and presents possible directions for technology development and widespread adoption of this simple yet powerful approach for bioresource recovery.

Pristina longiseta reproduction test: chronic exposure to environmental contaminants

Aquatic worms are considered a suitable group to evaluate the effects of contaminants on the environment, although one of the main challenges is to use the species of local occurrence. Recently, Pristina longiseta was suggested to be used in acute bioassays. In this context, this study aimed to establish a chronic exposure for ecotoxicological bioassays using the cosmopolitan species of occurrence in Brazilian freshwater P. longiseta. Firstly, we tested three exposure times (4, 7, and 10 days) under the presence or absence of aeration for reproduction outputs. After determining the best configuration (7 days without aeration), we assessed the effects of the chronic exposures using the standardized reference substance potassium chloride (KCl), the antibiotic sulfamethoxazole (SMX), the flame retardant tetrabromobisphenol A (TBBPA), and the sugarcane vinasse. Our results showed suitability for applying the chronic exposure using P. longiseta and indicated the sensitivity of the offspring to KCl (EC50-7d = 0.51 g/L). Sulfamethoxazole and TBBPA caused a significant decrease in the offspring of P. longiseta (EC50-7d = 59.9 µg/L and < 62.5 µg/L, respectively). Sugarcane vinasse showed high toxicity for the species, and 4.26% of vinasse was calculated as EC50-7d. Therefore, the described protocol was successfully applied as an ecotoxicological bioassay to evaluate the effects of environmental contaminants on the reproduction rate of the freshwater worm P. longiseta.

Responses of Chironomus sancticaroli to the simulation of environmental contamination by sugarcane management practices: Water and sediment toxicity

Sugarcane management practices include the application of pesticides, including the herbicide 2,4-D and the insecticide fipronil. In addition, a by-product from the ethanol industry, called vinasse, is commonly applied to fertilize sugarcane areas. The potential risks of these practices to the edge-of-field aquatic ecosystems were assessed in the present study. This was done by contaminating mesocosms with (single and mixtures of) both pesticides and vinasse and evaluating the effects on the midge Chironomus sancticaroli through in-situ and laboratory bioassays. To this end, outdoor mesocosms were treated with fipronil (F), 2,4-D (D), and vinasse (V) alone and with the mixture of fipronil and 2,4-D (M), as well as with both pesticides and vinasse (MV). C. sancticaroli was deployed in mesocosms before contamination in cages, which were taken out 4- and 8-days-post-contamination. Water and sediment samples were also taken for laboratory bioassays on the first day of contamination, as well as 7-, 14-, 21-, 30-, 45-, and 75-days post-contamination. The responses assessed in subchronic assays (8-day) were survival, growth, head capsule width, development, and mentum deformities. Low survival occurred in the in-situ experiments of all treatments due to the low oxygen levels. In the laboratory tests, effects on survival occurred for F, V, and M over time after exposure to both water and sediment. All organisms died post-exposure to water samples from the MV treatment, even 75-days-post-contamination. Impairments in body length and head capsule width occurred for F, V, and M for water and F, V, M, and MV for sediment samples over time. All treatments increased mentum deformities in exposed larvae for any of the sampling periods. The negative effects observed were more significant in the mixture mesocosms (M and MV), thus indicating increased risks from management practices applying these compounds together or with a short time interval in crops.

Vinasse-based biochar magnetic composites: adsorptive removal of tetracycline in aqueous solutions

Highly efficient and cost-effective adsorbents for antibiotic removal are the key to mitigate pollution by industrial wastewaters. Pyrolyzing low-cost winemaking waste into biochar is a promising means for waste biomass utilization. This study assembled vinasse-derived biochar with manganese ferrite into vinasse-manganese ferrite biochar-magnetic composites (V-MFB-MCs) through simultaneous pyrolysis of waste biomass and metal (Mn and Fe) hydroxide precipitates. Batch experiments were conducted to evaluate the kinetics and isotherms of tetracycline (TC) adsorption as well as the influence of pH value, humic acid, and ionic strength. Morphological characterization showed that crystalline MnFe₂O₄ nanoparticles were impregnated within the framework of fabricated V-MFB-MCs. Superior TC adsorption capacity and fast pseudo-second-order kinetics could be achieved by the V-MFB-MCs-800 at pH 3.0. The TC adsorption onto V-MFB-MCs-800 was highly pH-dependent and controlled by the positive influence of ionic strength and humic acid. V-MFB-MCs-800 showed excellent adsorption performance in different natural water. Multiple interaction mechanisms including pore filling effect, π-π stacking interaction, and hydrogen bonding contribute to TC removal by V-MFB-MCs-800, which can be an innovative biowaste-derived material for industrial wastewater treatment.

Resistance evaluation of Canna indica, Cyperus papyrus, Iris sibirica, and Typha latifolia to phytotoxic characteristics of diluted tequila vinasses in wetland microcosms

Tequila vinasse has a high contaminating capacity due to its physicochemical characteristics. Efficient and low-cost alternative treatments are required to reduce and control the environmental impacts caused by raw vinasse discharges, mainly from micro and small factories. One option is wetland technologies in which vegetation plays an important role in the proper functioning of the system; thus, the species to be used must be properly selected based on their resistance and tolerance to the toxic effects of vinasse. Therefore, this study aims to evaluate the resistance of four macrophyte species to tequila vinasse in wetland microcosms that is, Canna indica, Cyperus papyrus, Iris sibirica, and Typha latifolia which were exposed to 5, 7, 10, 12, and 15% of vinasse diluted with domestic wastewater. The control parameters (relative content, evapotranspiration, pH, electrical conductivity, and apparent color) showed that the plants in general developed stress symptoms. However, statistical analysis revealed a significant difference (p < 0.05) between plant species and vinasse treatments, further evidencing that I. sibirica is the species with the greatest potential to be used as emergent vegetation in treatment wetlands for the purification of tequila vinasse.

Energy-ecological efficiency of dual-fuel series plug-in hybrid electric vehicle considering WTW emissions

This paper discussed the possibility of replacing the internal combustion engine of the series plug-in hybrid electric vehicle (PHEV) powered by gasoline A and Brazilian gasoline in single-fuel mode by one fuelled with 50% bioethanol and 50% biogas in dual-fuel mode. The simulation of the combustion of the fuels selected, such as bioethanol, biogas and gasoline A, was carried out through GASEQ software to calculate the energy-ecological efficiency of the single-fuel and dual-fuel modes. The well-to-pump (WTP) emissions of the bioethanol and biogas production from sugarcane were evaluated through GREET software. The tank-to-wheel (TTW) emissions were determined to each series PHEV operating modes. Thus, the well-to-wheel (WTW) emissions were calculated through the sum of the WTP, TTW and electricity mix emissions. According to the results, the energy-ecological efficiency for the dual-fuel mode was 10.7% and 24.1% higher than that found for the single-fuel mode powered by gasoline and Brazilian gasoline, respectively. The analysis showed that the losses during the biogas production aggravate linearly the WTP emissions, and consequently, the WTW emissions of the series PHEV. Besides that, the dual-fuel mode presented 15.5% and 12.8 less TTW emissions than the single-fuel mode powered by gasoline A and Brazilian gasoline, respectively. Compared to the emission standards, the dual-fuel mode presented TTW emissions 30.5% higher than the European Union emission standard by 2021. Although the dual-fuel mode does not meet any of the emission standards, this engine mode can be an alternative to at least reduce the tailpipe emissions.

Biotreatment Potential and Microbial Communities in Aerobic Bioreactor Systems Treating Agro-Industrial Wastewaters

The thriving agro-industry sector accounts for an essential part of the global gross domestic product, as the need for food and feed production is rising. However, the industrial processing of agricultural products requires the use of water at all stages, which consequently leads to the production of vast amounts of effluents with diverse characteristics, which contain a significantly elevated organic content. This fact reinforces the need for action to control and minimize the environmental impact of the produced wastewater, and activated sludge systems constitute a highly reliable solution for its treatment. The current review offers novel insights on the efficiency of aerobic biosystems in the treatment of agro-industrial wastewaters and their ecology, with an additional focus on the biotechnological potential of the activated sludge of such wastewater treatment plants.

Kinetic model discrimination on the biogas production in thermophilic co-digestion of sugarcane vinasse and water hyacinth

Co-digestion between sugarcane vinasse (Vn) and water hyacinth (WH) at various mixing ratios of 0:1, 1:0, 1:3, 3:1, and 1:1 was carried out under thermophilic conditions (55 °C) for 60 days. The effect of various mixing ratios on the pH changes, soluble chemical oxygen demand (sCOD) reduction, and cumulative biogas production was investigated. The first order, modified Gompertz, and logistic function kinetic models were selected to fit the experimental data. Model discrimination was conducted through the Akaike Information Criterion (AIC). The study revealed that co-digestion shows better performance compared to the mono-digestion of both substrates. Vn:WH mixing ratio 1:1 with inoculum to substrate ratio (ISR) of 0.38 g VS_inoculum/g VS_substrate is the most favorable ratio, achieving sCOD reduction efficiency and cumulative biogas production of 71.6% and 1229 mL, respectively. Model selection through AIC revealed that ratio 1:1 was best fitted to the logistic function kinetic model (R² = 0.9897) with Y_m and K values of 1232 mL and 31 mL/day, respectively.

Sugarcane vinasse as organo-mineral fertilizers feedstock: Opportunities and environmental risks

Fertigation using sugarcane vinasse is expected in the sugar and alcohol industries; however, its indiscriminate practice can trigger soil salinization and contamination of water sources. This review article appraises the vinasse use as a precursor material in producing organo-mineral fertilizers. Vinasse use could be an alternative for the increased demand for organo-mineral fertilizers. In that case, the vinasse reuse would be maintained but through controlled practices and lower environmental impact. The state-of-art points to possible advantages associated with the vinasse conversion into organo-mineral fertilizers, such as ease of transport and handling, low variability in its composition, and lower risks of soil and water resources contamination. It has been summarized and critically discussed the past ten years (2011-2021, total number papers revised: 175) of research data about vinasse composition, along with the limitations to be overcome in the near future to enable the application of organo-mineral fertilizers. Possible nutrients supplementation beyond those already present in vinasse composition would depend on the crop requirement, and the impact on the soil biota and integrity should be better understood. The aspects discussed along the manuscript would be aligned with circular economy principles, converting a residue (vinasse) into a potential resource for agricultural activities, including sugar and alcohol industries. After all, although promising, obtaining organo-mineral fertilizers from vinasse must be empirically validated and its feasibility proven by comparative studies between fertigation and the use of organo-mineral fertilizers.

Vinasse odyssey: sugarcane vinasse remediation and laccase production by Trametes sp. immobilized in polyurethane foam

Vinasse is a high pollutant liquid residue from bioethanol production. Due to its toxicity, most vinasse is used not disposed of in water bodies but employed for the fertigation of sugarcane crops, potentially leading to soil salinization or heavy metal deposition. The anaerobic digestion of vinasse for energy production is the main alternative to fertigation, but the process cannot eliminate colored compounds such as melanoidins, caramels, or phenolic compounds. The treatment of raw vinasse with white-rot fungi could remove colored and persistent toxic compounds, but is generally considered cost-ineffective. We report the treatment of vinasse by an autochthonous Trametes sp. strain immobilized in polyurethane foam and the concomitant production of high titers of laccase, a high value-added product that could improve the viability of the process. The reuse of the immobilized biomass and the discoloration of raw vinasse, the concentration of phenolic compounds, BOD and COD, and the phytotoxicity of the treated vinasse were measured to assess the viability of the process and the potential use of treated vinasse in fertigation or as a complementary treatment to anaerobic digestion. Under optimal conditions (vinasse 0.25X, 30 °C, 21 days incubation, 2% glucose added in the implantation stage), immobilized Trametes sp. causes a decrease of 75% in vinasse color and total phenolic compounds, reaching 1082 U L^-1 of laccase. The fungi could be used to treat 0.50X vinasse (BOD 44,400 mg O₂ L^-1), causing a 26% decolorization and a 30% removal of phenolic compounds after 21 days of treatment with maximum laccase titers of 112 U L^-1, while reducing COD and BOD from 103,290 to 42,500 mg O₂ L^-1 (59%) and from 44,440 to 21,230 mg O₂ L^-1 (52%), respectively. The re-utilization of immobilized biomass to treat 0.50X vinasse proved to be successful, leading to the production of 361 U L^-1 of laccase with 77% decolorization, 61% degradation of phenolic compounds, and the reduction of COD and BOD by 75% and 80%, respectively. Trametes sp. also reduced vinasse phytotoxicity to Lactuca sativa seedlings. The obtained results show that the aerobic treatment of vinasse by immobilized Trametes sp. is an interesting technology that could be employed as a sole treatment for the bioremediation of vinasse, with the concomitant the production of laccase. Alternatively, the methodology could be used in combination with anaerobic digestion to achieve greater decolorization and reduction of phenolic compounds, melanoidins, and organic load.

Generation of Tequila Vinasses, Characterization, Current Disposal Practices and Study Cases of Disposal Methods

Tequila vinasse is a liquid waste generated during the production of tequila, an emblematic alcoholic beverage in Mexico. The objective of this study was to carry out an investigation on the tequila factories located in the state of Jalisco in order to know the location of the factories in the state, the characterization of the vinasses including factories of different sizes, the current treatment methods, and disposal practices as well as the impacts of common practices of vinasse disposal. Part of the information was collected by applying a questionnaire to the tequila factories previously contacted (and physically located). For the vinasse characterization, 24 tequila factories provided a composite sample of vinasse. To assess the impact of common vinasse disposal practices, a stream running through tequila factories, soil that has been used for vinasse discharge for 14 years, and a well located near the soil were evaluated. In two main regions (Valle and Altos Sur), 110 tequila factories distributed in 10 municipalities, were identified. Vinasse disposal and treatment problems are mainly related to micro-factories that do not treat their vinasse at all. The most common method of disposal is discharging on soils. Only in the Valle region is disposal in surface waters a common practice, as well as discharges into sewage systems. The monitored stream is totally degraded with low pH, high concentrations of organic matter, suspended solids, etc. Soil fertility has not been affected due to a method of vinasse discharge-soil rest. The texture of the soils (high content of clay and silt) has been decisive in protecting groundwater from the infiltration of vinasse. The results obtained in this study could help the authorities to develop adequate strategies for the management of vinasses (treatment and disposal), mainly in micro and small tequila factories.

Role of sugarcane industrial byproducts on soil physicochemical properties and metal accumulation in rice

Sugar industry produces a variety of organic byproducts causing disposal as well as environmental issues. This study investigated the safe use of these byproducts in assessment of soil physicochemical properties and metal accumulation in rice. A field experiment was performed with following treatments: control only NPK (CF), NPK + sugarcane bagasse (SB), NPK + press mud (PM), NPK + sugarcane vinasse (SV), NPK + SB + PM (SB + PM), NPK + SB + SV (SB + SV), NPK + PM + SV (PM + SV), NPK + SB + PM + SV (SB + PM + SV). Total byproduct input was (1.25 t ha^-1) as recommended for organic inputs in the local area. The results indicated that integrated use of these amendments with chemical fertilization improved soil properties and rice yield. Organic matter was significantly improved in SB + SV (191.3%), SB + PM + SV (164.4%), and SB + PM (150.9%). Total N was significantly enhanced in SB + SV (193%), SB + PM + SV (166%), and SB + PM (152.5%); extractable P was high in SB (103%), PM + SV (89.7%), and SB + PM (51%); extractable K was significantly improved in PM (39.6%) and SB (33.4%); extractable Zn was significantly enhanced in SB (1172.8%), SV (829.2%) and PM (819.1%) in soil. Rice grain yield was significantly enhanced in SB (213.1%) and PM (208.8%) while combined application also improved the yield with reference to the CF. The application of SB + PM improved N (58.7%), P (27.4%), K (11.5%), and Zn (166.4%) concentration in grain, while metal accumulation was within the permissible limit. Zn concentration was significantly enhanced in SB + PM (166.4%) whereas the concentration of Cd and Pb was significantly reduced with the application of byproducts. Health assessment results showed no harmful effects for humans. Results conclude that these byproducts are good nutrients source and improve soil physicochemical properties without any health hazards.

Irrigation with Water Contaminated by Sugarcane Pesticides and Vinasse Can Inhibit Seed Germination and Crops Initial Growth

Sugarcane crops are dependent on chemicals for maintaining plantations. Therefore, environmental consequences concern adjacent areas that can be affected by contaminants in common use, including pesticides and vinasse (i.e., a by-product from the ethanol industry). This study aimed to evaluate phytotoxicity through two plant bioassays with water from mesocosms contaminated with the herbicide 2,4-D (447.0 μg L^-1), the insecticide fipronil (63.5 μg L^-1), and sugarcane vinasse (1.3%). First, the germination test (4 d) with Eruca sativa L. assessed water samples collected three times after the contamination (2 h, 14 d, and 30 d), considering germination, shoot, and root growth. The results from this bioassay indicated higher phytotoxicity for 2,4-D as it fully inhibited the shoot and root growth even in low concentrations (0.2 μg L^-1). However, no significant effect was reported for fipronil and vinasse. Also, the 2,4-D effects drastically decreased due to an expressive concentration reduction (99.4% after 30 d in mixture with vinasse). Second, the irrigation test with Phaseolus vulgaris L. and Zea mays L. considered shoot and root growth and biomass under 21 days after plants emergence. The herbicide 2,4-D inhibited the initial growth of tested species, especially the roots (up to 45% inhibition). Furthermore, sugarcane vinasse caused harmful effects on plant growth (up to 31% inhibition). Therefore, our data showed that these contaminants could inhibit plant germination and initial growth under our tested conditions. These evaluations can endorse risk assessments and water management in sugarcane crops surrounding areas.

Optimizing treatment of alcohol vinasse using a combination of advanced oxidation with porous α-Fe2O3 nanoparticles and coagulation-flocculation

This study utilizes a novel method, namely the combination of advanced oxidation processes with synthesized highly porous α-Fe2O3 nanoparticles and coagulation-flocculation with polyacrylamide, to investigate the effects on COD removal in alcohol vinasse. Highly porous α-Fe2O3 nanoparticles were prepared via a chemical precipitation technique. The characteristic of the synthesized α-Fe2O3 nanoparticles were determined by FT-IR, Raman spectroscopy, XRD, SEM, and N2 adsorption-desorption isotherms. The effect of different α-Fe2O3 nanoparticles loading for chemical oxygen demand (COD) removal efficiency was investigated. The results revealed that at α-Fe2O3 nanoparticle dose of 3000 ppm had the highest COD removal for vinasse. Then, central composite design (CCD) was used to optimize the operating variables such as pH, time, oxidant dosage, and coagulant dosage, and their optimum values were determined to be pH:7.36, 90 min, 17.89 wt% oxidant dosage, and 1.6 wt% coagulant dosage, to achieve a high COD removal efficiency in 70 ℃ for alcohol vinasse (98.64%). Based on optimal conditions, the porous α-Fe2O3 nanoparticles possess superior catalytic activity in the advanced oxidation process compared to other treating methods. Also, the mechanism of the catalytic oxidation reaction is evaluated.

Diversity of ground-dwelling ants in sugarcane plantations under different management systems

In this study, we compared the richness of ground-dwelling ants among three different sugarcane management systems (with the application of the insecticide fipronil and the addition of vinasse; with fipronil and no vinasse; and with vinasse and no fipronil, i.e., an organic production system) to evaluate whether the feeding/foraging types vary according to the management system. We tested the hypothesis that organic management increases species diversity because there is no use of chemical inputs. Estimated species richness was significantly higher in the organic management system than in the systems that used fipronil with vinasse. Generalists species were prevalent in all sugarcane fields, regardless of the production system, whereas predatory and fungivorous species were infrequent. However, the organically managed field had many predatory species. Our results suggest that fipronil with vinasse in sugarcane cultivation alters the ant community, possibly disrupting the functions performed by the edaphic fauna, such as control of arthropod crop pests, due to reduced predator species richness.

Synergistic effects of oxidation, coagulation and adsorption in the integrated fenton-based process for wastewater treatment: A review

Fenton process is the most popular for wastewater treatment among all available advanced oxidation processes (AOPs). Numerous endeavors have been devoted to improving the oxidation efficiency of Fenton reaction in terms of promoting ·OH generation, accelerating iron redox cycle and extending applicable pH range. However, in addition to oxidation, coagulation and adsorption also simultaneously occur in the Fenton process, which play important role in the removal of pollutants. Rapid progress has revealed the synergistic effects of oxidation, coagulation and adsorption in the Fenton process, providing new ideas for the treatment of complex and refractory wastewater. Based on available studies, this review is the first to systematically summarize the research progress regarding the synergistic effects of oxidation, coagulation and adsorption in the integrated Fenton-based processes for wastewater treatment. The involved mechanism of the synergistic effects in different Fenton processes (homogeneous Fenton, heterogeneous Fenton and physical field-assistant Fenton coupling process) are critically reviewed. Furthermore, special attention has been paid to the representative applications of the synergistic effects in wastewater treatment (such as industrial organic wastewater, landfill leachate and heavy metal-organic complexes, etc.), particularly focusing on the operation parameters and removal performance. Finally, a conclusion of the review and subsequently, perspectives are given for possible research directions. We believe this review can provide useful information for researchers and end-users involved in the development and application of the Fenton process in wastewater treatment.

Valorization of vinasse and whey to protein and biogas through an environmental fungi-based biorefinery

Vinasse and whey are wastewaters that are produced in large quantities in the sugar-to-ethanol and dairy industries, respectively. They pose a considerable threat to the environment due to the high concentration of nutrients and COD. In this study, the potential of producing protein-rich fungal biomass and biomethane from vinasse and whey through a two-stage biorefinery was examined. In the first stage, an edible and safe for human filamentous fungus, Neurospora intermedia, was cultivated on these wastewaters. To maximize the fungal biomass yield, the cultivation parameters, i.e., pH, vinasse to whey ratio, incubation time, and nutrients supplementation, were optimized. The highest yield of 12.0 g biomass per L of wastewaters was obtained by cultivation at pH 6.5 and vinasse to whey ratio of 25:75 (v/v) for 96 h with nitrogen source supplementation. The N. intermedia biomass contained about 45% protein and noticeable essential amino acid contents, comparable to commercial sources of protein for aquatic feed such as soybean meal and fishmeal. In the second stage, the effluent of fungal cultivation was anaerobically digested to produce 425 mL/g VS biomethane. Overall, 1 m³ of wastewater yielded 5.4 kg crude protein and 10.3 m³ methane, accompanied by 93.3% COD removal.

Evaluation of genotoxicity in bat species found on agricultural landscapes of the Cerrado savanna, central Brazil

Habitat loss and fragmentation together represent the most significant threat to the world's biodiversity. In order to guarantee the survival of this diversity, the monitoring of bioindicators can provide important insights into the health of a natural environment. In this context, we used the comet assay and micronucleus test to evaluate the genotoxic susceptibility of 126 bats of eight species captured in soybean and sugarcane plantation areas, together with a control area (conservation unit) in the Cerrado savanna of central Brazil. No significant differences were found between the specimens captured in the sugarcane and control areas in the frequency of micronuclei and DNA damage (comet assay). However, the omnivore Phyllostomus hastatus had a higher frequency of nuclear abnormalities than the frugivore Carollia perspicillata in the sugarcane area. Insectivorous and frugivorous bats presented a higher frequency of genotoxic damage than the nectarivores in the soybean area. In general, DNA damage and micronuclei were significantly more frequent in agricultural environments than in the control area. While agricultural development is an economic necessity in developing countries, the impacts on the natural landscape may result in genotoxic damage to the local fauna, such as bats. Over the medium to long term, then DNA damage may have an increasingly negative impact on the wellbeing of the local species.

Effect of Vinasse Recycling on Effluent Reduction from Distilleries: Case of Metehara Distillery, Ethiopia

This study was conducted at the ethanol plant of Metehara sugar factory, at a laboratory scale, to assess the effect of recycling vinasse into the fermentation process on effluent reduction. Vinasse is an effluent produced from distilleries. The experimental design included vinasse concentrations at 4 dilution rates (0 (control), 20, 35, 50, and 65% of process water) with 2 replicates and 6 responses, as follows: ethanol yield, fermentation efficiency, residual sugar concentration, cell count, cell viability, and calcium oxide content. In this study, the actual operational parameters of the ethanol plant were maintained during the experiment. The result of the experiment indicates that, with up to 20% vinasse recycling, there was no influential impact on the ethanol yield, the fermentation efficiency, the residual sugar concentration, or the calcium oxide content, attributable to the recycling, as compared to the control. Above 20% vinasse recycling, ethanol yield and fermentation efficiency decreased sharply from those of the control. In addition, with 20% vinasse recycling put into practice, the amount of vinasse generated will be reduced by about 19.5% and about 114.2 tons of water will be saved per day. Moreover, the excess amount of vinasse produced by the distillery, which is beyond the handling capacity of bio-compost plant of the distillery, will reduce from 105 to 36.8 tons per day. Therefore, it is possible to recycle vinasse into the fermenter up to 20% on dilution water of Metehara distillery, without causing any impacts on the distillery’s performance.

Sugarcane Industrial Byproducts as Challenges to Environmental Safety and Their Remedies: A Review

Sugarcane (Saccharum officinarum) is one of the major crops cultivated in tropical and sub-tropical countries, and the primary purpose is to obtain raw sugar. It is an important substance for sugar and alcohol production by both the sugar and beverage industries. During cane processing, various byproducts are obtained, namely sugarcane bagasse, bagasse ash, pressmud cake, sugarcane vinasse, and spent wash. There are many challenging problems in storage, and they cause great environmental pollution. This review discusses their properties by which they can be used for cleaner agricultural and environmental sustainability. Utilization of byproducts results in value-added soil properties and crop yield. Replacing chemical fertilization with these organic natured byproducts not only minimizes the surplus usage of chemical fertilizers but is also cost-effective and an eco-friendly approach. The drawbacks of the long-term application of these byproducts in the agricultural ecosystem are not well documented. We conclude that the agriculture sector can dispose of sugar industry byproducts, but proper systematic disposal is needed. The need arises to arrange some seminars, meetings, and training to make the farming community aware of byproducts utilization and setting a friendly relationship between the farming community and industrialists.

Agro-industrial wastewater in a circular economy: Characteristics, impacts and applications for bioenergy and biochemicals

The generation of agroindustrial byproducts is rising fast worldwide. The slaughter of animals, the production of bioethanol, and the processing of oil palm, cassava, and milk are industrial activities that, in 2019, generated huge amounts of wastewaters, around 2448, 1650, 256, 85, and 0.143 billion liters, respectively. Thus, it is urgent to reduce the environmental impact of these effluents through new integrated processes applying biorefinery and circular economy concepts to produce energy or new products. This review provides the characteristics of some of the most important agro-industrial wastes, including their physicochemical composition, worldwide average production, and possible environmental impacts. In addition, some alternatives for reusing these materials are addressed, focusing mainly on energy savings and the possibilities of generating value-added products. Finally, this review considers recent research and technological innovations and perspectives for the future.

Evaluating recycling fertilizers for tomato cultivation in hydroponics, and their impact on greenhouse gas emissions

Soilless culture systems offer an environmentally friendly and resource-efficient alternative to traditional cultivation systems fitting within the scheme of a circular economy. The objective of this research was to examine the sustainable integration of recycling fertilizers in hydroponic cultivation-creating a nutrient cycling concept for horticultural cultivation. Using the nutrient film technique (NFT), three recycling-based fertilizer variants were tested against standard synthetic mineral fertilization as the control, with 11 tomato plants (Solanum lycopersicum L. cv. Pannovy) per replicate (n = 4) and treatment: two nitrified urine-based fertilizers differing in ammonium/nitrate ratio (NH4+:NO3-), namely (1) "Aurin" (AUR) and (2) "Crop" (CRO); as well as (3) an organo-mineral mixture of struvite and vinasse (S+V); and (4) a control (NPK). The closed chamber method was adapted for gas fluxes (N2O, CH4, and CO2) from the root zone. There was no indication in differences of the total shoot biomass fresh matter and uptake of N, P and K between recycling fertilizers and the control. Marketable fruit yield was comparable between NPK, CRO and S+V, whereas lower yields occurred in AUR. The higher NH4+:NO3- of AUR was associated with an increased susceptibility of blossom-end-rot, likely due to reduced uptake and translocation of Ca. Highest sugar concentration was found in S+V, which may have been influenced by the presence of organic acids in vinasse. N2O emissions were highest in S+V, which corresponded to our hypothesis that N2O emissions positively correlate with organic-C input by the fertilizer amendments. Remaining treatments showed barely detectable GHG emissions. A nitrified urine with a low NH4+:NO3- (e.g., CRO) has a high potential as recycling fertilizer in NFT systems for tomato cultivation, and S+V proved to supply sufficient P and K for adequate growth and yield. Alternative cultivation strategies may complement the composition of AUR.

Resource recovery from sugarcane vinasse by anaerobic digestion - A review

The increase in biofuel production by 2030, driven by the targets set at the 21st United Nations Framework Convention on Climate Change (COP21), will promote an increase in ethanol production, and consequently more vinasse generation. Sugarcane vinasse, despite having a high polluting potential due to its high concentration of organic matter and nutrients, has the potential to produce value-added resources such as volatile fatty acids (VFA), biohydrogen (bioH₂) and biomethane (bioCH₄) from anaerobic digestion. The objective of this paper is to present a critical review on the vinasse treatment by anaerobic digestion focusing on the final products. Effects of operational parameters on production and recovery of these resources, such as pH, temperature, retention time and type of inoculum were addressed. Given the importance of treating sugarcane vinasse due to its complex composition and high volume generated in the ethanol production process, this is the first review that evaluates the production of VFAs, bioH₂ and bioCH₄ in the treatment of this organic residue. Also, the challenges of the simultaneous production of VFA, bioH₂ and bioCH₄ and resources recovery in the wastewater streams generated in flex-fuel plants, using sugarcane and corn as raw material in ethanol production, are presented. The installation of flex-fuel plants was briefly discussed, with the main impacts on the treatment process of these effluents either jointly or simultaneously, depending on the harvest season.

Microbiota profile in mesophilic biodigestion of sugarcane vinasse in batch reactors

The vinasse is a residue of ethanol production with the potential for methane production, requiring an allochthonous inoculum. Several microorganisms act in the different phases of anaerobic digestion, and the identification of these microbial communities is essential to optimize the process. The characterization of the microbiota involved in the biodigestion of vinasse was observed in the initial stage (IS), at the peak of methane production (MS) and the end of the process (FS) of the best performance assay by high-throughput sequencing. The highest methane production was 0.78 mmolCH₄.gVS.h^-1 at 243.7 h in the substrate/inoculum ratio of 1.7, with consumption partial of acetic, propionic and isobutyric acids and an 82% reduction of chemical oxygen demand. High microbial diversity was found. The genera Clostridium, Acinetobacter, Candidatus Cloacamonas, Bacteroides, Syntrophomonas, Kosmotoga, the family Porphyromonadaceae and the class Bacteroidia were the most abundant in the maximum methane production. Methane production was driven by Methanobacterium and Methanosaeta, suggesting the metabolic pathways used were hydrogenotrophic and acetoclastic.

Recovering Apple Agro-Industrial Waste for Bioethanol and Vinasse Joint Production: Screening the Potential of Chile

Bioethanol production has increased in demand as a replacement for conventional fuels. This work studies the use of apple pomace, which corresponds to 45% (w/w) of dehydrated apple production, as a reliable and inexpensive source for bioethanol production. Additionally, the vinasse obtained from the process as a byproduct is analyzed. Apple pomace has important properties for energy purposes, with high soluble sugar (6%–8%), organic compounds and low protein content. The carbohydrates were consumed in 99.3% in 144 h at a temperature of 30 °C and in a yeast Saccharomyces cerevisiae (YSC) concentration of 0.10 g/L. The bioethanol purity produced, 99.5% (v/v), was quantified by gas chromatography and calorific value (23.21 MJ/kg). This high purity, which fulfills the EN 15376, ASTM D 4806 Standard, allows its use as a fuel and oil additive. Moreover, it can be stated that vinasse obtained from alcohol distillation is a compound that has physicochemical values like other vinasses. Finally, Chile, as the most important exporting country of dehydrated apples in the world, has great potential to take advantage of the use of this raw material for bioethanol and vinasse production.

Thermal Conversion Characteristics of Molasses

Agroindustrial biomass residues are considered potential feedstocks for renewable fuels and chemical production through processes such as thermal conversion. In this regard, thermal conversion characteristics of molasses, a byproduct from sugar production, have not been investigated. In this study, thermal conversion properties of molasses at temperatures of 700-900 °C have been studied using a single-particle reactor. Fuel swelling, combustion times, CO gas yields and gasification reactivities, and NO emissions and release of K and Cl during combustion and gasification were the thermal conversion characteristics of the molasses studied. In addition, the melting behavior of molasses ash produced at 500 °C was assessed using FactSage thermodynamic modeling and differential scanning calorimetry-thermogravimetric analysis measurements. Results of the molasses thermal conversion properties were compared with those of vinasse and black liquor samples from the integrated sugar-ethanol mill and soda pulping of hardwood, respectively. The results show that the molasses droplets had the least swelling tendency and the longest combustion time in the temperature range used, suggesting a lower conversion rate of molasses in an industrial boiler than the vinasse and black liquor. Moreover, at temperatures relevant for industrial gasification processes, that is, ≥800 °C, the gasification rates of molasses were lower than those of the vinasse and black liquor, probably owing to the lower total concentration of catalytic alkali and alkaline earth metals in the molasses. The release of K and Cl to a high degree from molasses during combustion and gasification and the low melting temperature of molasses ash make it a challenging fuel to utilize using the current thermal conversion technologies. Nevertheless, a black liquor recovery boiler type with a simpler (or an oxidizing) lower furnace than that of a black liquor recovery boiler and an entrained flow gasifier of the type demonstrated for black liquor may be potential options for the production of energy and recovery of inorganic chemicals from molasses.

Vinasse from sugarcane bagasse (hemicellulose) acid hydrolysate and molasses supplemented: biodegradability and toxicity

Vinasse sugarcane is a valuable byproduct of the ethanol production process, presenting a perspective of volume increase with the development of second generation ethanol (2GE). However, this byproduct needs new methods of treatment and management for sustainability. Besides that, 2GE vinasse can be associated with some compounds (such as furan derivatives, phenolic compounds and organic acids), depending on the process used to solubilize hemicellulose, which could compromise vinasse destination or utilization. For this reason, detoxification methods of the hemicellulosic hydrolysates, from which vinasse is obtained in subsequent steps, are crucial. This study aimed to investigate whether the biological detoxification of vinasse from 2GE presents a difference concerning the microbial activity of biodegradation and toxicity when compared to vinasse without the detoxification process. Two vinasses (1, before; and 2, after detoxification) from fermented sugarcane bagasse (hemicellulose fraction) acid hydrolysate (supplemented with its molasses), under different concentrations: 2.5; 5 e 10% were evaluated. Their physicochemical characterization, biodegradation microbial activity (through Bartha and Pramer respirometric method, with total count of heterotrophic bacteria and fungi), and toxicity evaluation (through bioassays with Lactuca sativa at concentraction: 2.5; 5 e 10% and Daphnia similis to 1.5; 2.5; 3.5; 4.5; 5 and 10%) were performed. The results indicated high mineral and organic matter, which under a specific circumstance (2.5% of soil conditioning), enabled high efficiency in biodegradation (>80%). The bioassays with L. sativa signaled negative effect for radicular growth when the vinasses were applied at a concentration of 5 and 10% (sublethal effect and delayed root growth). Acute effects were observed in D. similis, with 50% of immobilization, at concentrations of 4.13% and 4.74% for vinasses 1 and 2, respectively. These results indicate that the biodegradation of vinasse from sugarcane bagasse acid hydrolysate occurs at relatively low levels (up to 5%) and suggests that higher concentrations (≥10%) may impair the growth of soil-associated microorganisms.